دستگاه قالب‌گیری بادی کششی تزریقی تک مرحله‌ای EP-HGYS150-V4، ۴ ایستگاهه

مورد	واحد	دستگاه قالب‌گیری بادی کششی تزریقی تک مرحله‌ای (۴ ایستگاه)
نام		دستگاه قالب‌گیری بادی کششی تزریقی تک مرحله‌ای (۴ ایستگاه)
مدل		HGY150-V4
تولیدکننده		HENGGANG
مواد		پت/پتگ
قطر پیچ	میلی متر	40	50	55	60
حجم تزریق نظری	سانتی‌متر مکعب	188	310	380	480
سرعت چرخش پیچ (RPM)	دور در دقیقه	270	180	150	150~220
نیروی بستن تزریق	KN	150
نیروی بستن دمیدن	KN	200
قدرت موتور	کیلو وات	43.2
قدرت گرمایش	کیلو وات	10
دمیدن فشار هوا	مگاپاسکال	2.0-3.5
فشار آب خنک کننده	مگاپاسکال	0.4-0.6
فشار آب خنک کننده روغن ماشین	مگاپاسکال	0.3-0.4
دمای آب خنک کننده روغن ماشین	درجه سانتیگراد	20-25
ولتاژ	پنجم	370-400
اندازه (طول * عرض * ارتفاع)	میلی متر	4200x1400x2900
وزن	تی	6

HGYS150-V4 Injection Stretch Blow Molding Machine Product Dimensions

تعداد محصول	رایانه‌های شخصی	1	2	3	4	5	6	7	8
قطر بطری (BD)	میلی متر	118	80	66	56	54	45	28	26
ارتفاع بطری (ارتفاع)	میلی متر	210	150			100
قطر گردن (E)	میلی متر	83	62	48	38	32	25	17	15
حداکثر حجم بطری (میلی‌لیتر)	میلی لیتر	2500	1500	900	400	250	100	30	20
حداکثر وزن بطری (عرض) (گرم)	جی	130	65	43	32	26	22	18	16

2. Revolutionizing Container Production with Advanced ISBM Technology

Unlike traditional two-step processes that require separate preform reheating, our advanced Injection Stretch Blow Molding Machine's four-station design integrates injection, temperature conditioning, stretch blowing, and ejection into a single, seamless operation. This integration not only significantly reduces energy consumption by utilizing the residual heat from the injection phase but also ensures impeccable bottle clarity and mechanical strength. For manufacturers looking for a replacement of ASB injection molding machine systems or those seeking to upgrade from legacy equipment, the HGYS150-V4 Injection Stretch Blow Molding Machine offers a robust solution. The machine's architecture is built to handle a wide array of materials, including PET, PETG, and PC, providing a versatile platform that adapts to changing market trends. By eliminating the need for preform storage and reheating, we minimize the risk of surface contamination, ensuring that the final output meets the highest hygiene standards required for sensitive applications.

3. The Four-Station Injection Stretch Blow Molding Machine Advantage

The core superiority of the HGYS150-V4Injection Stretch Blow Molding Machine lies in its sophisticated four-station rotary design, a configuration that offers distinct advantages over three-station alternatives, particularly for complex bottle geometries. The cycle begins at the Injection Station, where the raw material (granules of PET, PP, or PC) is melted and injected into a preform cavity. Here, the neck finish is molded to exact tolerances, ensuring leak-proof sealing for the final product. The table then rotates to the Temperature Conditioning Station. This is a critical differentiator; unlike simpler machines, this station allows for the precise adjustment of the preform's temperature profile. By actively managing the heat distribution, we can ensure that the material stretches uniformly, preventing common defects like pearlescence or uneven wall thickness, which is vital when producing high-aspect-ratio containers. Next is the Stretch Blow Molding Station, where the conditioned preform is mechanically stretched by a core rod and simultaneously blown with high-pressure air into the final mold shape. This biaxial orientation aligns the molecules, significantly enhancing the container's barrier properties, impact resistance, and transparency. Finally, the product moves to the Ejection Station, where the finished bottles are automatically removed and oriented for downstream packaging. This fully automated injection stretch blow molding process eliminates human intervention, reducing labor costs and scrap rates while ensuring consistent cycle times. The seamless synchronization between these four stations is orchestrated by a high-performance servo system (optional), which provides smooth rotation and clamping, further reducing energy consumption and cycle time compared to hydraulic-only systems.

۴. تطبیق‌پذیری مواد و قابلیت‌های پردازش دستگاه قالب‌گیری بادی کششی تزریقی

 

In the diverse world of packaging, material flexibility is key to staying competitive. The HGYS150-V4 Injection Stretch Blow Molding Machine is engineered with a versatile plasticizing unit that can expertly handle a variety of thermoplastic resins. While Polyethylene Terephthalate (PET) remains the industry standard for clear, high-strength containers due to its excellent barrier properties against oxygen and carbon dioxide, our Injection Stretch Blow Molding Machine is equally proficient in processing PETG (Glycol-modified PET). PETG is increasingly favored in the high-end cosmetic sector for its glass-like clarity, superior chemical resistance, and ability to be molded into thicker, heavier-walled containers without crystallizing or hazing. Furthermore, the machine settings can be fine-tuned to process Polycarbonate (PC), ideal for durable, heat-resistant applications like baby feeding bottles or reusable sports water bottles. We also support Polypropylene (PP) processing, which offers high clarity options (using specific clarifying agents) and excellent moisture barrier properties. The screw geometry and barrel heating zones are designed to ensure a homogenous melt, preventing degradation of sensitive materials. This adaptability allows manufacturers to switch between product lines—from rigid injection stretch blow molding products like pharmaceutical vials to aesthetic cosmetic jars—without the need for extensive equipment overhaul, making it a true replacement injection stretch blow moulding machine for versatile production needs.

5. Injection Stretch Blow Molding Machine Four-Station HGYS150-V4 Application Scenarios

6. Field Notes: Engineer Perspectives

به عنوان یک تولیدکننده حرفه‌ای ماشین‌های قالب‌گیری بادی کششی تزریقی، مرکز پیشرفته ما با ادغام تحقیق و توسعه، ماشینکاری دقیق و آزمایش‌های دقیق، تضمین می‌کند که هر دستگاه مطابق با استانداردهای بین‌المللی باشد. با استفاده از قطعات درجه یک از برندهایی مانند یاسکاوا و پارکر، طول عمر و قابلیت اطمینان را تضمین می‌کنیم.
ماشین‌های قالب‌گیری بادی تخصصی برای بسته‌بندی مواد مختلف (PET/PETG/PC/PCTG/PP)، از جمله لوازم آرایشی، آب، روغن، نوشیدنی‌ها، مواد غذایی، دارویی و محصولات کودک، توسعه داده‌ایم. به ویژه در ماشین‌های تخصصی لوازم آرایشی، غذایی و دارویی درجه یک، ما همواره جایگاه پیشرو خود را در صنعت حفظ کرده‌ایم.

کارگاه

6. Comprehensive Industrial Solutions

Beyond our flagship injection stretch blow moulding machine, we are committed to providing a holistic manufacturing ecosystem. We understand that a production line is more than just the primary forming machine; it requires a network of reliable mechanical transmission components to function smoothly. We also manufacture high-quality گیربکس‌ها that are compatible with various agricultural and industrial machinery, emphasizing system compatibility and the advantage of one-stop supply. Whether you need agricultural gearboxes for auxiliary equipment or specialized transmission solutions, our engineering team ensures seamless integration. We offer a full range of agricultural gearboxes and one-stop services to keep your entire facility running at peak efficiency.

سوالات متداول

Q1. What specific advantages does the four-station design offer over standard 3-station injection stretch blow molding machines?

A1. The four-station design adds a dedicated temperature conditioning station between injection and blowing. This allows for precise thermal regulation of the preform, ensuring uniform wall thickness and enabling the production of complex shapes or non-round bottles that standard 3-station machines struggle to form correctly.

Q2. How does the cycle time of this model compare to a new injection stretch blow moulding machine from Europe?

A2. ما دستگاه قالب گیری بادی کششی تزریقی جدید offers cycle times that are highly competitive with European brands, often ranging between 8 to 15 seconds depending on the bottle weight and thickness, providing a superior price-performance ratio for high-volume production.

Q3. Where can I find specific technical manuals or a blow moulding video for maintenance procedures?

A3. Upon purchase, you receive full technical documentation. Additionally, our digital portal provides access to specific فیلم قالب گیری بادی tutorials covering routine maintenance, lubrication schedules, and troubleshooting common process issues to keep your machine running smoothly.

Q4. What is the typical energy consumption for the injection stretch blow molding process on this model?

A4. The machine utilizes a highly efficient hydraulic system or an optional full servo system. By utilizing the residual heat from the injection phase for blowing, energy consumption is reduced by approximately 30-40% compared to two-step systems, significantly lowering operational costs per unit.

Q5. Which materials can be processed on this gray injection stretch blow moulding machine besides standard PET?

A5. Apart from standard PET, this machine is highly versatile and capable of processing PETG (for high-clarity cosmetics), PC (for baby bottles), PP (for medical applications), and Tritan. The plasticizing unit can be customized to suit the specific rheology of these materials.

Q6. Do you have an Injection Stretch Blow Molding Machine molding video showing the mold changeover process?

A6. Yes, we have a detailed فیلم قالب گیری بادی کششی تزریقی library available on our website and YouTube channel. These videos demonstrate the machine operation, cycle speed, and the quick-change mold system designed to minimize downtime during product switchovers.