onestepblowmachine-siteicon

EP-BPET-70-V4 Injection Stretch Blow Molding Machine | 4 station

The EP-BPET-70-V4 Injection Stretch Blow Molding Machine is an efficient 4-station system compatible with Japanese ASB 12M molds, suitable for producing plastic containers from materials like PET, PETG, and PP. This model offers precise injection capabilities, ideal for high-transparency and mechanical strength packaging, especially in the pharmaceutical and high-end cosmetic sectors. With an injection clamping force of 285kN and a theoretical injection capacity of 340cm³, it can handle a maximum neck diameter of 80mm. The integrated process reduces contamination and surface damage risks. Additionally, the EP-BPET-70-V4 injection stretch blow molding machine’s energy recovery system saves up to 40% compared to traditional two-step methods, offering shorter lead times and more efficient technical support, making it an ideal replacement for ASB and other Japanese brands.

1. Injection Stretch Blow Molding Machine | 4 station Technical Specifications

Model Unit BPET-70V4 BPET-125V4 BPET-94V3
Screw diameter mm 45 60 60
Screw L/D ratio 24 24 24
Theoretical injection capacity cm³ 340 480 480
Injection clamping force kN 285 685 785
Blow clamping force kN 115 286 298
Chilled water L/min 80 80 80
Cooling tower water L/min 200 200 200
Driving power - rated kW 44KW-380V 65KW-380V 65KW-380V
Heater power - rated kW 8.9KW-220V 12.5KW-220V 12.5KW-220V
Oil tank capacity L 460 640 620
Machine dimensions L*W*H(mm) 4400*1350*2900 5000*2050*3000 4800*2050*3000
Machine weight T 5.1 11.6 11.6
Max. Blow air pressure Mpa 3.5 3.5 3.5
Machine running air pressure Mpa 1 1 1

EP-BPET-70-V4 Injection Stretch Blow Molding Machine Product Dimensions

Cavity number Unit 1 2 3 4 5 6
Max. External neck mm 80 60 45 34 30 20
Max. Body diameter mm 116 99 75 66 50 44
Max. Height mm 300 300 300 200 200 200
Max. Volume ml 2500 2300 1000 500 300 150

onestepblowmachine-BPET-70V4

2. Why Choose the EP-BPET-70-V4 Injection Stretch Blow Molding Machine?

The EP-BPET-70-V4 injection stretch blow molding machine is a precision-engineered 4-station system designed to streamline the production of high-quality plastic containers in a single heat cycle. By integrating injection, temperature conditioning, stretch blowing, and product take-out, this machine eliminates the risks of contamination and surface damage common in two-step processes. For manufacturers in Colombia seeking to comply with "Plan de Gestión Ambiental" and regional VOC regulations, this system offers a sustainable, energy-efficient alternative to traditional molding. It provides exceptional transparency and mechanical strength for PET, PETG, and PP materials, making it a perfect replacement for ASB and Aoki models in pharmaceutical and high-end cosmetic lines.

Furthermore, our EP-BPET-70-V4 model is compatible with the molds of the Japanese ASB 12M model.

Key Fact 1: Advanced 4-station design ensures optimal preform conditioning and biaxial orientation.
Key Fact 2: Energy savings of up to 40% compared to two-step systems by utilizing residual heat.
Key Fact 3: Compatible with PET, PETG, PP, PC, and Tritan for versatile packaging applications.
onestepblowmachine-products-show9

3. The 4-Station Injection Stretch Blow Molding Machine Process

The core philosophy of the injection stretch blow molding process lies in its seamless continuity. Station 1 handles the precision injection of the preform parison, where critical neck dimensions are established. Unlike conventional methods, the preform is immediately transferred to Station 2 for temperature adjustment and optional tail cutting, ensuring a uniform thermal profile. Station 3 is the heart of the system, where biaxial stretching and blowing occur, resulting in superior clarity and barrier properties. Finally, Station 4 automates the take-out process, delivering a finished, flash-free product. This integrated one-step injection stretch blow molding machine minimizes human error and significantly reduces the factory footprint, providing a competitive edge for Colombian enterprises aiming for global quality standards like ISO 9001 and FDA compliance.

Injection Stretch Blow Molding Process Diagram

4. Injection stretch blow molding machine: Material Versatility & Global Standards

Material flexibility is a hallmark of the injection stretch blow molding products generated by our V4 series. The system is optimized for PET (Polyethylene Terephthalate), known for its recyclability and transparency, but it also excels with PETG, which offers enhanced toughness for high-end luxury packaging. For the Colombian food industry, the machine efficiently processes PP (Polypropylene), providing heat-resistant containers for hot-fill applications. Advanced engineering plastics like PC and Tritan (BPA-free) are also supported, enabling the production of reusable sports bottles and high-clarity baby feeding bottles. By utilizing premium alloys for our injection stretch blow mold components, we ensure a long service life and resistance to thermal fatigue, meeting international hygiene standards for food-grade contact materials.

onestepblowmachine-products-show7

5. Targeted Industry Applications in Colombia

Pharmaceuticals

Flash-free medicine bottles with precise neck finishes for child-resistant caps. Ideal for sterile environments in Bogota's medical hubs.

Cosmetics

High-transparency perfume and lotion bottles that rival glass in clarity but offer the durability and safety of plastic.

Food & Beverage

Squeezable honey bottles, wide-mouth spice jars, and premium mineral water containers with lightweight, high-strength walls.

Baby Care

BPA-free Tritan feeding bottles that are shatterproof, lightweight, and capable of withstanding repeated sterilization cycles.

onestepblowmachine-show1

6. Engineer's Field Notes & Customer Reviews

Customer: Industrial Packaging Director, Cali, Colombia

Procurement Purpose: Transitioning from EBM to high-precision 4-station ISBM for cosmetic pump bottles.

Evaluation: We integrated the EP-BPET-70-V4 into our new cleanroom facility in Cali. The biaxial orientation achieved in Station 3 is remarkably consistent, allowing us to reduce bottle weight by 15% while maintaining the same vertical crush strength. The machine's energy recovery system aligns perfectly with our sustainability goals. It has been a reliable replacement for our aging Japanese units, offering much easier maintenance and faster parts availability in the region.

Customer: Plant Manager, Medellin, Colombia

Procurement Purpose: Large-scale production of clear PET pharmaceutical jars with high neck precision.

Evaluation: Neck precision was our primary concern for child-resistant closures. The V4 model's Station 1 injection molding provides the exact tolerances required. We've seen a 0% failure rate on the assembly line since switching to this one-step process. The technical support during the installation phase in Medellin was exceptional, and the machine has been running 24/7 for six months without a single unplanned downtime event.

 

7. Excellence in One-Step ISBM Technology

We have established a robust supply chain that guarantees machine stability, energy efficiency, and a comprehensive one-stop service for our global partners. Our professional service team consists of industry veterans who provide end-to-end support, from mold design and prototype sampling to on-site installation and staff training. For the Latin American market, particularly Colombia, we understand the importance of cost-effectiveness without compromising on precision. Our machine is a great replacement for ASB injection stretch blow molding machines and other Japanese brands, offering comparable performance at approximately 35% of the capital expenditure, coupled with faster lead times and localized technical support.

WorkShop

Workshop Image 1
Workshop Image 2
Workshop Image 3
Workshop Image 4

8. Integrated Systems & Agricultural Support

Beyond packaging solutions, we recognize the synergy between industrial automation and agricultural development. Our engineering division also produces high-torque Gearboxes designed for heavy-duty rotary tillers and balers. We emphasize system compatibility and a one-stop supply advantage, providing Colombian farmers and machinery manufacturers with the same level of precision and durability found in our blow molding equipment. Whether you are managing a plastic production line or a fleet of agricultural harvesters, our all-series agricultural gearboxes and one-stop service ensure maximum uptime and performance.

High Torque Agricultural Gearbox

Frequently Asked Questions (FAQ)

Q1. Can the injection stretch blow molding machine process handle 100% recycled rPET materials?

A1. Yes, our advanced screw design and temperature control systems are optimized to process rPET, helping your company meet Colombia’s "Ley de Plásticos de un Solo Uso" (Single-use Plastics Law) effectively.

Q2. What is the primary benefit of the 4-station injection stretch blow molding process compared to 3-station models?

A2. The additional station allows for dedicated temperature conditioning and optional pre-blowing. This ensures the preform has an ideal thermal gradient before the final blow, resulting in much better wall thickness distribution for special-shaped containers.

Q3. When is the best time to perform maintenance on our 4 station ISBM equipment?

A3. We recommend a preventative maintenance schedule every 2000 operating hours. This includes checking the servo motors, high-pressure valves, and cooling system to ensure continuous, high-efficiency production.

Q4. Which materials are compatible with the white injection stretch blow moulding machine V4 series?

A4. The system is highly versatile, supporting PET, PETG, PC, PP, and BPA-free materials like Tritan. This allows you to switch between pharmaceutical jars and cosmetic bottles with minimal changeover time.

Q5. How can I watch an injection stretch blow molding video to understand the automation cycle?

A5. You can visit our homepage or request a virtual demonstration from our sales team. We provide high-definition blow moulding video guides for operation, maintenance, and mold changeovers.

Q6. How does the energy consumption of our one-step injection blow moulding compare to traditional two-step machines?

A6. By using the residual heat from the injection station, the EP-BPET-70-V4 reduces energy consumption by approximately 40%. This provides significant long-term savings on electricity costs for Colombian manufacturers.

Q7. Why is the EP-BPET-70-V4 considered a top-rated injection stretch blow molding machine for medical packaging?

A7. The one-step process ensures that the bottle remains untouched throughout the cycle, minimizing bio-burden. The flash-free, dust-free production is essential for Meeting the strict INVIMA regulations in Colombia.

Editor: PXY