EP-HGYS200-V4-Injectie-rekblaasvormmachine-vierstations

This EP-HGYS200-V4 One-step Injection Stretch Blow Molding machine is a state-of-the-art Injection Stretch Blow Molding machine that integrates the entire production cycle—from melting the raw polymer resin to ejecting the finished, fully formed container—within a single, highly compact and automated framework. By brilliantly eliminating the need for intermediate preform cooling, storage, and reheating phases, this equipment significantly reduces energy consumption while completely preventing surface scratches or bacterial contamination that typically occur during preform transit. Designed by our top-tier engineering experts as an optimal replacement of ASB and Aoki systems. Whether producing intricate cosmetic jars, robust pharmaceutical bottles, or specialized food containers, this Injection Stretch Blow Molding machine provides unparalleled versatility.

Categorie: Spuitgiet-rekblaasvormmachine

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Beschrijving

1. Technical Specifications: EP-HGYS200-V4-Injection Stretch Blow Molding Machine-Four-Station

Item	Eenheid	Eénstaps spuitgiet- en rekblaasvormmachine (4 stations)
Naam		Eénstaps spuitgiet- en rekblaasvormmachine (4 stations)
Model		HGY200-V4
Fabrikant		HENGGANG
Materiaal		PET/PETG
Schroefdiameter	MM	40	50	55	60
Theoretisch injectievolume	CM³	188	310	380	480
Schroefrotatiesnelheid (RPM)	r/min	270	180	150	150~220
Injectieklemkracht	KN	300
Blaasklemkracht	KN	200
Motorvermogen	KW	49.2
Verwarmingsvermogen	KW	10
Blaasluchtdruk	MPA	2.0-3.5
Koelwaterdruk	MPA	0.4-0.6
Machine Oliekoeler Waterdruk	MPA	0.3-0.4
Temperatuur van het koelwater voor de machineolie	°C	20-25
Spanning	V	370-400
Afmetingen (LBH)	MM	4800x2000x3200
Gewicht	T	13

**EP-HGYS200-V4-Injection Stretch Blow Molding Machine-Four-Station Product Dimensions**
Producthoeveelheid	PCS	1	2	3	4	5	6	7	8	10	12
Flesdiameter (BD)	MM	118	110	105	100	68	65	48	45	28	26
Fleshoogte (H)	MM	210			150					100
Halsdiameter (E)	MM	83	68	68	65	55	50	40	25	23	15
Maximale flesinhoud (ml)	ML	2500	1500	900	750	350	200	100	50	30	20
Max. flesgewicht (W)(g)	G	150	65	45	35	30	28	25	20	15	10

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2. Innovative Working Principle of the Four-Station System

The operational workflow is meticulously divided into four distinct, yet perfectly synchronized stations, arranged in a highly efficient continuous rotary configuration. At the very first station, the precise injection process occurs; strictly calculated amounts of molten polymer are injected into the preform cavities under immense high pressure, ensuring perfect neck finish dimensions that require absolutely no subsequent mechanical trimming. The rotary table then seamlessly indexes the hot preforms to the second station, widely known as the temperature conditioning phase. Here, the latent thermal energy retained from the initial injection is expertly utilized, and the temperature profile of the preform is precisely adjusted to the optimal stretch-blow window. This unique thermodynamic management is the ultimate secret behind the machine's incredible energy efficiency, completely bypassing the massive electricity consumption associated with reheating cold preforms in traditional two-step systems. Subsequently, the preforms arrive at the third station: the stretch blow molding zone. A mechanical stretch rod extends downwards to provide axial orientation, while high-pressure sterile air is introduced to expand the plastic radially against the chilled mold walls, creating a biaxial orientation that exponentially increases the mechanical strength, drop resistance, and barrier properties of the final container. Finally, the finished bottles rotate smoothly to the fourth station for automated, scratch-free ejection.

3. Versatile Material Compatibility for Modern Packaging

One of the most compelling engineering attributes of the EP-HGYS200-V4 Injection Stretch Blow Molding machine is its extraordinary versatility regarding raw material compatibility. In today's dynamic global marketplace, particularly within the fast-growing economies of South America like Colombia, packaging manufacturers are constantly challenged to innovate with different advanced polymers to meet strict regulatory health standards and diverse consumer aesthetic preferences. This highly advanced injection stretch blow molding machine is masterfully engineered to process a tremendously wide spectrum of thermoplastic materials with uncompromising precision. While it naturally excels at processing standard PET (Polyethylene Terephthalate) to produce crystal-clear, lightweight, and shatter-resistant beverage and water bottles, its formidable capabilities extend far beyond standard applications. The machine efficiently handles PETG and PCTG, polymers globally renowned for their exceptional chemical resistance and luxurious glass-like aesthetics, making them the absolute materials of choice for high-end luxury cosmetic packaging. Furthermore, the specialized screw design and intelligent thermal conditioning stations allow for the flawless processing of PP (Polypropylene) and Tritan. PP is extensively utilized for medical containers and baby feeding bottles due to its high-temperature resistance and autoclavability, while Tritan offers essential BPA-free safety coupled with incredible impact durability. By integrating customized temperature profiles and precise hydraulic injection controls, this new injection stretch blow moulding machine ensures that the delicate molecular structure of each specific polymer is optimally preserved and mechanically enhanced during the critical biaxial stretching phase. This multi-material proficiency guarantees that manufacturers can rapidly pivot their production lines to accommodate evolving market trends, solidifying their status as premier injection stretch blow molding machine suppliers in the region.

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4. Materiaalveelzijdigheid en verwerkingsmogelijkheden van de spuitrekblaasvormmachine

Technische standaard		Machineparameters
Servopompsysteem	Gebruikmakend van 3 sets servopompsystemen	Schroefdiameter	50 mm (optioneel)
Vermogen van de servomotor	Vermogen Inovance/WEICHI-servomotor: 49,2 kW	Theoretische injectiecapaciteit	310 g
PLC-besturingssysteem	Gebruikmakend van de Inovance/MIRLE PLC	Injectieklemkracht	300 kN
Draaischijfaandrijving	De draaitafel is uitgerust met een Japanse Yaskawa servomotor of een WEICHI servomotor met een Taiwanese TSUNTIEN reductiekast.	Bovenste vormslag	460mm
Hogedrukklep	Gebruikmakend van de Amerikaanse Parker hogedrukklep	Onderste vormslag	210mm
Luchtcilinder	Gebruikmakend van de Airtak luchtcilinder	TEMP. Regulating Core Stroke	250 mm
Temperatuurregeling	Using an integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system's built-in temperature control system	TEMP. Regulating Barrel Stroke	250 mm
Hydraulische drukregelklep	Met behulp van een hydraulische drukregelklep van YUKEN uit Taiwan, China.	Uithaalslag	175 mm
Schroefverwarming	De schroef wordt verwarmd door een energiebesparende verwarmingsring met nano-verre-infraroodtechnologie (10 kW).	Blaasklemkracht	200 kN (enkelzijdig)
Blaasvormstructuur	The blow molding structure adopts a hydraulic cylinder or dual servo motor mold clamping system with a high-pressure compensation function	Slagkernslag	300 mm
Injectie-eenheidregeling	The injection unit is controlled by a single cylinder; The melt motor may be controlled either hydraulically or by a servo motor	Blaasvormslag	75+75mm
Totaal vermogen van de machine	59.2KW	Oil Tank Volume	300L
		Afmetingen (L×B×H)	4.8×2×3.2m
		Gewicht	13T

5. EP-HGYS200-V4-Injection Stretch Blow Molding Machine-Four-Station Application Scenarios

Premium Cosmetic Packaging Solutions

The highly competitive cosmetics industry unequivocally demands packaging that exudes luxury, featuring exceptionally thick walls, profound glass-like transparency, and immaculate surface finishes completely free from any visual defects or flow marks. The advanced injection stretch blow molding process executed by this four-station machine is perfectly tailored for such rigorous aesthetic requirements. By forming the sophisticated container in a continuous, single-stage automated cycle without transferring cold preforms, it completely eradicates the operational risk of transit scratches, scuffs, or external contamination. This robust process ensures that every single lotion bottle, heavy-wall cream jar, and intricate perfume container meets the elite visual standards expected by premium beauty brands globally.

Pharmaceutical and Healthcare Containers

In the highly regulated sphere of pharmaceutical manufacturing, absolute precision, pristine hygiene, and strict dimensional tolerances are absolutely non-negotiable elements. The cutting-edge injection stretch blow mold technology integrated into our four-station system guarantees ultra-precise neck finishes right out of the mold, which are critical for securing tamper-evident seals and sophisticated child-resistant closures. Furthermore, the single-step nature of the injection stretch blow molding machine drastically minimizes human intervention and environmental particulate exposure, thereby effectively facilitating high-speed production within highly regulated cleanroom environments to consistently produce sterile eye drop bottles, secure pill jars, and accurate liquid medication dispensers.

Food and Beverage Receptacles

The demanding food and beverage sector requires exceptionally durable, lightweight, and high-barrier containers to substantially extend product shelf life while rigorously maintaining consumer safety and freshness. Utilizing our advanced injection stretch blow molding machines, producers can rapidly manufacture a vast array of FDA-compliant PET jars tailored for peanut butter, honey, dry spices, and premium beverages. The structural biaxial orientation successfully achieved during the stretch blow phase significantly enhances the oxygen and moisture barrier properties of the plastic polymer, ensuring that valuable perishable contents remain fresh, visually appealing, and structurally protected during demanding long-distance logistical transportation.

Infant Care and Baby Feeding Bottles

Producing remarkably safe, reliable, and highly resilient infant care products, particularly premium baby feeding bottles, is a highly specialized engineering application that requires flawless execution. Our heavy-duty injection stretch blow moulding machine demonstrates exceptional proficiency and consistency in processing specialized, heat-resistant, and entirely BPA-free polymers such as Tritan and PPSU. These specialized materials require exact, unwavering thermal control during the injection stretch blow molding process to ensure the final product can easily withstand repeated high-temperature boiling sterilization and intense mechanical impacts, thereby delivering absolute peace of mind to parents and healthcare professionals alike.

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6. Over ons

Als professionele fabrikant van spuitrekblaasvormmachines combineert onze ultramoderne fabriek onderzoek en ontwikkeling, precisiebewerking en strenge tests om ervoor te zorgen dat elke machine aan internationale normen voldoet. Door gebruik te maken van hoogwaardige componenten van merken als Yaskawa en Parker, garanderen we een lange levensduur en betrouwbaarheid.

Wij hebben gespecialiseerde blaasvormmachines ontwikkeld voor het verpakken van diverse materialen (PET/PETG/PC/PCTG/PP), waaronder cosmetica, water, olie, dranken, voedingsmiddelen, farmaceutische producten en babyproducten. Met name op het gebied van hoogwaardige machines voor cosmetica, voedingsmiddelen en farmaceutische producten hebben we een consistente leidende positie in de branche behouden.

Of u nu actief op zoek bent naar een moderne, zeer efficiënte vervanging voor uw ASB- en Aoki-machines om uw verouderde, inefficiënte machinepark aanzienlijk te moderniseren, of dat u ambitieus een gloednieuwe, ultramoderne geautomatiseerde productiefaciliteit vanaf de grond af aan wilt opzetten, wij beschikken over de diepgaande, gespecialiseerde expertise en de geavanceerde, bewezen technologie die nodig zijn om uw productiecapaciteiten naar ongekende, zeer winstgevende wereldwijde hoogten te tillen.

Workshop

Werkplaats van leveranciers van spuitrekblaasvormmachines

Montage van spuitgiet-rekblaasvormmachines

7. Field Engineering Notes & Client Testimonials

Location: Bogota, Colombia | Application: High-End Cosmetic Packaging

"As the chief maintenance engineer for a prominent, high-volume cosmetics packaging facility here in Bogota, I have personally overseen the installation and daily operation of numerous blow molding systems over the past decade. Our recent strategic transition to the EP-HGYS200-V4 Injection Stretch Blow Molding machine has been nothing short of a paradigm shift for our factory's production metrics. We specifically procured this advanced equipment as a direct replacement of ASB and Aoki legacy systems that were consistently consuming excessive electricity and requiring frustratingly frequent hydraulic recalibrations. The brilliant single-step injection stretch blow molding process of this new machinery entirely eliminated the energy-heavy preform reheating stage, resulting in an immediate and verifiable drop in our facility's monthly energy expenditure. Furthermore, the dimensional accuracy of the threaded necks on our heavy-wall PETG cosmetic jars is absolutely impeccable, completely eliminating the costly leakage issues we previously faced on the filling line. The equipment's robust mechanical integrity and the highly intuitive digital interface have drastically reduced our mechanical downtime, allowing our team to confidently maintain a continuous, high-yield production cycle with minimal supervisory intervention."

Location: Medellin, Colombia | Application: Pharmaceutical Sterile Containers

"Operating a highly controlled cleanroom environment for pharmaceutical packaging in Medellin introduces incredibly stringent regulatory compliance challenges, particularly regarding airborne particulate contamination and exact volumetric tolerances. We proactively integrated the EP-HGYS200-V4 into our sterile production line strictly for manufacturing specialized medical vials and accurate liquid medicine dispensers. From a rigorous engineering standpoint, the operational precision of the servo-driven injection stretch blow molding process on this machine is simply extraordinary. The intelligent four-station rotary design ensures that the molten polymer transitions smoothly from the injection phase directly to stretch blow molding without any ambient atmospheric exposure, which is absolutely critical for maintaining complete sterility. We have meticulously tracked the performance data over several quarters, and the yield rate of defect-free, structurally sound pharmaceutical bottles has consistently exceeded our most optimistic engineering projections. The superior thermodynamic stability of the temperature conditioning station ensures that every single batch possesses identical wall thickness distribution and excellent barrier properties, thoroughly safeguarding the sensitive medical contents inside. This injection stretch blow moulding machine has thoroughly proven its robust reliability and technical superiority."

8. Integrated Industrial Solutions: Enhancing System Compatibility

In modern, highly automated manufacturing facilities, simply optimizing individual standalone machinery is only part of the complex equation; achieving seamless mechanical synergy and reliable power transmission across the entire production floor is the ultimate industrial objective. Recognizing the complex logistical and continuous power transmission requirements of large-scale packaging plants, we strongly advocate for comprehensive, one-stop procurement solutions that guarantee absolute system compatibility, operational longevity, and reduced maintenance overhead. Beyond our premier, globally recognized lineup of Injection Stretch Blow Molding machines, our extensive industrial portfolio encompasses critical mechanical drivetrain components that are absolutely essential for continuous heavy-duty operations. For instance, the smooth, reliable transfer of rotational torque within facility conveyor systems, raw resin material handling units, and auxiliary mechanical infrastructure heavily relies on precision-engineered Versnellingsbakken. By strategically sourcing both your advanced injection stretch blow molding equipment and your foundational power transmission hardware from a unified, quality-assured engineering ecosystem, facility managers can drastically streamline maintenance protocols and significantly reduce procurement complexities. These heavy-duty gear systems are expertly designed to operate harmoniously alongside the high-speed pneumatic and servo mechanisms of our blow molding units, ensuring that your entire production line, from the initial raw material intake to the final packaged pallet logistics, operates with flawlessly synchronized efficiency.

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Veelgestelde vragen (FAQ)

Q1. When is the ideal time to schedule preventative maintenance for the injection stretch blow mold components?

A1. We strongly recommend conducting comprehensive preventative maintenance on the injection stretch blow mold tooling and hydraulic valves every three months to ensure continuous, uninterrupted production and prolonged mechanical lifespan in busy factories.

Q2. How do I verify the exact production cycle time for manufacturing heavy-wall PETG cosmetic jars?

A2. You can easily request a detailed engineering evaluation from our technical supplier team; we will calculate precise cycle times based on your specific cosmetic container weight, material properties, and required wall thickness.

Q3. What essential infrastructure preparations are required before installing the injection stretch blow moulding machine in Medellin?

A3. Your industrial facility must prepare a stable three-phase electrical power supply, high-pressure clean compressed air systems, and a reliable industrial chilled water circuit to guarantee the optimal performance of the injection stretch molding unit.

Q4. Which specific thermoplastic materials can be processed efficiently using these injection stretch blow molding machines?

A4. Our versatile injection stretch blow molding machine manufacturers designed this equipment to flawlessly process a vast array of high-grade resins, including PET, PP, PC, Tritan, and PETG, catering perfectly to diverse industrial packaging applications.

Q5. Where can I watch a detailed operational Injection stretch blow molding video demonstrating the four-station process?

A5. You can request access to our exclusive technical resource library through our customer portal, where we host comprehensive Injection stretch blow molding video tutorials detailing every stage of the automated production cycle.

Redacteur: PXY