EP-HGYS200-V4-注塑拉伸吹塑机-四工位

这款EP-HGYS200-V4一步式注塑拉伸吹塑机是一款先进的注塑拉伸吹塑机，它将从熔化聚合物树脂原料到挤出成品容器的整个生产周期集成在一个高度紧凑的自动化系统中。该设备巧妙地省去了中间的预成型件冷却、储存和再加热环节，显著降低了能耗，并彻底避免了预成型件运输过程中常见的表面划痕或细菌污染。它由我们顶尖的工程专家设计，是ASB和Aoki系统的理想替代品。无论是生产精细的化妆品罐、坚固的药品瓶，还是专业的食品容器，这款注塑拉伸吹塑机都能提供无与伦比的多功能性。

分类：注塑拉伸吹塑机

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描述

1. 技术规格：EP-HGYS200-V4-注塑拉伸吹塑机-四工位

物品	单元	一步式注塑拉伸吹塑成型机（4工位）
姓名		一步式注塑拉伸吹塑成型机（4工位）
模型		HGY200-V4
制造商		横岗
材料		PET/PETG
螺纹直径	毫米	40	50	55	60
理论注射体积	立方厘米	188	310	380	480
螺杆转速（RPM）	转/分钟	270	180	150	150~220
注射夹紧力	克努尔特人	300
吹气夹紧力	克努尔特人	200
电机功率	柯威	49.2
加热功率	柯威	10
吹气压力	百万	2.0-3.5
冷却水压力	百万	0.4-0.6
机油冷却器水压	百万	0.3-0.4
机油冷却器水温	摄氏度	20-25
电压	V	370-400
尺寸（长宽高）	毫米	4800x2000x3200
重量	T	13

**EP-HGYS200-V4型注塑拉伸吹塑机-四工位产品尺寸**
产品数量	件	1	2	3	4	5	6	7	8	10	12
瓶身直径（BD）	毫米	118	110	105	100	68	65	48	45	28	26
瓶身高度（H）	毫米	210			150					100
颈部直径（E）	毫米	83	68	68	65	55	50	40	25	23	15
最大瓶装容量（毫升）	机器学习	2500	1500	900	750	350	200	100	50	30	20
最大瓶子重量（W）（g）	G	150	65	45	35	30	28	25	20	15	10

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2. 四站系统的创新工作原理

The operational workflow is meticulously divided into four distinct, yet perfectly synchronized stations, arranged in a highly efficient continuous rotary configuration. At the very first station, the precise injection process occurs; strictly calculated amounts of molten polymer are injected into the preform cavities under immense high pressure, ensuring perfect neck finish dimensions that require absolutely no subsequent mechanical trimming. The rotary table then seamlessly indexes the hot preforms to the second station, widely known as the temperature conditioning phase. Here, the latent thermal energy retained from the initial injection is expertly utilized, and the temperature profile of the preform is precisely adjusted to the optimal stretch-blow window. This unique thermodynamic management is the ultimate secret behind the machine's incredible energy efficiency, completely bypassing the massive electricity consumption associated with reheating cold preforms in traditional two-step systems. Subsequently, the preforms arrive at the third station: the stretch blow molding zone. A mechanical stretch rod extends downwards to provide axial orientation, while high-pressure sterile air is introduced to expand the plastic radially against the chilled mold walls, creating a biaxial orientation that exponentially increases the mechanical strength, drop resistance, and barrier properties of the final container. Finally, the finished bottles rotate smoothly to the fourth station for automated, scratch-free ejection.

3. 适用于现代包装的多种材料兼容性

One of the most compelling engineering attributes of the EP-HGYS200-V4 Injection Stretch Blow Molding machine is its extraordinary versatility regarding raw material compatibility. In today's dynamic global marketplace, particularly within the fast-growing economies of South America like Colombia, packaging manufacturers are constantly challenged to innovate with different advanced polymers to meet strict regulatory health standards and diverse consumer aesthetic preferences. This highly advanced injection stretch blow molding machine is masterfully engineered to process a tremendously wide spectrum of thermoplastic materials with uncompromising precision. While it naturally excels at processing standard PET (Polyethylene Terephthalate) to produce crystal-clear, lightweight, and shatter-resistant beverage and water bottles, its formidable capabilities extend far beyond standard applications. The machine efficiently handles PETG and PCTG, polymers globally renowned for their exceptional chemical resistance and luxurious glass-like aesthetics, making them the absolute materials of choice for high-end luxury cosmetic packaging. Furthermore, the specialized screw design and intelligent thermal conditioning stations allow for the flawless processing of PP (Polypropylene) and Tritan. PP is extensively utilized for medical containers and baby feeding bottles due to its high-temperature resistance and autoclavability, while Tritan offers essential BPA-free safety coupled with incredible impact durability. By integrating customized temperature profiles and precise hydraulic injection controls, this new injection stretch blow moulding machine ensures that the delicate molecular structure of each specific polymer is optimally preserved and mechanically enhanced during the critical biaxial stretching phase. This multi-material proficiency guarantees that manufacturers can rapidly pivot their production lines to accommodate evolving market trends, solidifying their status as premier injection stretch blow molding machine suppliers in the region.

注塑拉伸吹塑成型视频

4. 注塑拉伸吹塑机的材料通用性和加工能力

技术标准		机器参数
伺服泵系统	使用3套伺服泵系统	螺纹直径	50毫米（可选）
伺服电机功率	汇川/潍柴伺服电机功率：49.2KW	理论注入能力	310克
PLC控制系统	使用 Inovance/MIRLE PLC	注射夹紧力	300千牛
转盘驱动	转盘配备日本安川伺服电机或威驰伺服电机，并配有台湾津天减速器。	上模行程	460毫米
高压阀	使用美国派克高压阀	下模行程	210毫米
气缸	使用Airtak气缸	温度。调节核心搏动	250毫米
温度控制	Using an integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system's built-in temperature control system	温度。调节枪管行程	250毫米
液压压力控制阀	采用中国台湾YUKEN公司的液压压力控制阀	击球	175毫米
螺杆加热	螺丝由纳米远红外节能加热环（10KW）加热。	吹气夹紧力	200KN（单侧）
吹塑结构	吹塑成型结构采用液压缸或双伺服电机模具夹紧系统，并具有高压补偿功能。	吹气核心冲刺	300毫米
注射单元控制	注射单元由单个油缸控制；熔体马达可采用液压控制或伺服电机控制。	吹塑模压	75+75毫米
机器的总功率	59.2千瓦	油罐容积	300升
		尺寸（长×宽×高）	4.8×2×3.2米
		重量	13吨

5. EP-HGYS200-V4型注塑拉伸吹塑机-四工位应用场景

高端化妆品包装解决方案

竞争激烈的化妆品行业对包装有着毋庸置疑的奢华要求，包装必须拥有超厚的壁面、如玻璃般晶莹剔透的质感以及完美无瑕的表面，没有任何视觉缺陷或流痕。这台四工位注塑机采用先进的注塑拉伸吹塑工艺，完美契合了如此严苛的审美标准。通过连续、单阶段的自动化循环成型，无需转移冷成型坯，即可打造精致的容器，彻底消除了运输过程中可能出现的划痕、磨损或外部污染等风险。这一稳健的工艺确保每一瓶乳液、每一罐厚壁面霜和每一瓶精美的香水都能达到全球高端美妆品牌所期待的卓越视觉标准。

医药和医疗保健容器

在监管严格的制药行业，绝对的精度、洁净的卫生标准和严格的尺寸公差是绝对不容妥协的要素。我们四工位系统集成的尖端注塑拉伸吹塑成型技术，确保了出模后瓶颈的超高精度，这对于实现防篡改密封和精密的儿童安全锁扣至关重要。此外，注塑拉伸吹塑成型机的单步成型特性，大幅减少了人为干预和环境颗粒物暴露，从而有效地促进了在高度洁净的监管环境下的高速生产，持续生产无菌眼药水瓶、安全药瓶和精准的液体药物分配器。

食品和饮料容器

食品饮料行业对包装容器的要求极高，需要极其耐用、轻便且具有高阻隔性能的容器，以显著延长产品保质期，同时严格保障消费者的安全和产品新鲜度。利用我们先进的注塑拉伸吹塑成型机，生产商可以快速生产各种符合FDA标准的PET玻璃罐，适用于花生酱、蜂蜜、干香料和高档饮料等产品。在拉伸吹塑阶段成功实现的双轴取向结构显著增强了塑料聚合物的氧气和水分阻隔性能，确保珍贵易腐品在严苛的长途物流运输过程中保持新鲜、美观且结构完好。

婴儿护理和婴儿奶瓶

生产安全可靠、经久耐用的婴幼儿护理产品，尤其是高端婴儿奶瓶，是一项高度专业化的工程应用，需要完美无瑕的执行。我们的重型注塑拉伸吹塑成型机在加工诸如Tritan和PPSU等特殊耐热且完全不含BPA的聚合物方面，展现出卓越的性能和稳定性。这些特殊材料在注塑拉伸吹塑成型过程中需要精确、稳定的温度控制，以确保最终产品能够轻松承受反复高温煮沸消毒和强烈的机械冲击，从而让父母和医疗保健专业人员都完全放心。

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6. 关于我们

作为专业的注塑拉伸吹塑机制造商，我们拥有先进的生产设施，集研发、精密加工和严格测试于一体，确保每一台机器都符合国际标准。我们采用安川和派克等顶级品牌的优质零部件，保证机器的耐用性和可靠性。

我们研发了用于包装各种材料（PET/PETG/PC/PCTG/PP）的专用吹塑机，产品涵盖化妆品、水、油、饮料、食品、药品和婴幼儿用品等。尤其在高端化妆品、食品和药品专用机械领域，我们始终保持着行业领先地位。

无论您是积极寻找现代化、高效的 ASB 和 Aoki 机器替代品，以大规模升级您老旧、低效的设备，还是雄心勃勃地从零开始建立一个全新的、最先进的自动化生产设施，我们都拥有深厚的专业行业知识和尖端、成熟的技术，能够成功地将您的制造能力提升到前所未有的、高利润的全球高度。

车间

7. 现场工程笔记及客户评价

地点：哥伦比亚波哥大 | 应用领域：高端化妆品包装

"As the chief maintenance engineer for a prominent, high-volume cosmetics packaging facility here in Bogota, I have personally overseen the installation and daily operation of numerous blow molding systems over the past decade. Our recent strategic transition to the EP-HGYS200-V4 Injection Stretch Blow Molding machine has been nothing short of a paradigm shift for our factory's production metrics. We specifically procured this advanced equipment as a direct replacement of ASB and Aoki legacy systems that were consistently consuming excessive electricity and requiring frustratingly frequent hydraulic recalibrations. The brilliant single-step injection stretch blow molding process of this new machinery entirely eliminated the energy-heavy preform reheating stage, resulting in an immediate and verifiable drop in our facility's monthly energy expenditure. Furthermore, the dimensional accuracy of the threaded necks on our heavy-wall PETG cosmetic jars is absolutely impeccable, completely eliminating the costly leakage issues we previously faced on the filling line. The equipment's robust mechanical integrity and the highly intuitive digital interface have drastically reduced our mechanical downtime, allowing our team to confidently maintain a continuous, high-yield production cycle with minimal supervisory intervention."

地点：哥伦比亚麦德林 | 应用：药品无菌容器

"Operating a highly controlled cleanroom environment for pharmaceutical packaging in Medellin introduces incredibly stringent regulatory compliance challenges, particularly regarding airborne particulate contamination and exact volumetric tolerances. We proactively integrated the EP-HGYS200-V4 into our sterile production line strictly for manufacturing specialized medical vials and accurate liquid medicine dispensers. From a rigorous engineering standpoint, the operational precision of the servo-driven injection stretch blow molding process on this machine is simply extraordinary. The intelligent four-station rotary design ensures that the molten polymer transitions smoothly from the injection phase directly to stretch blow molding without any ambient atmospheric exposure, which is absolutely critical for maintaining complete sterility. We have meticulously tracked the performance data over several quarters, and the yield rate of defect-free, structurally sound pharmaceutical bottles has consistently exceeded our most optimistic engineering projections. The superior thermodynamic stability of the temperature conditioning station ensures that every single batch possesses identical wall thickness distribution and excellent barrier properties, thoroughly safeguarding the sensitive medical contents inside. This injection stretch blow moulding machine has thoroughly proven its robust reliability and technical superiority."

8. 集成工业解决方案：增强系统兼容性

在现代化的自动化制造工厂中，仅仅优化单个独立机械只是复杂问题的一部分；实现整个生产车间无缝机械协同和可靠的动力传输才是最终的工业目标。我们深知大型包装厂复杂的物流和持续动力传输需求，因此我们大力倡导一站式综合采购解决方案，以确保系统的绝对兼容性、长久的使用寿命和更低的维护成本。除了我们享誉全球的注塑拉伸吹塑成型机系列之外，我们丰富的工业产品组合还涵盖了对连续重载运行至关重要的关键机械传动系统部件。例如，工厂输送系统、原材料树脂处理单元和辅助机械基础设施中旋转扭矩的平稳可靠传递，高度依赖于精密设计的部件。变速箱通过从统一且质量有保障的工程生态系统中战略性地采购先进的注塑拉伸吹塑设备和基础动力传输硬件，工厂管理人员可以大幅简化维护流程，并显著降低采购的复杂性。这些重型齿轮系统经过精心设计，可与我们吹塑装置的高速气动和伺服机构完美配合，确保您的整条生产线，从原材料的初始接收到最终包装托盘的物流，都能以完美同步的高效方式运行。

常见问题解答 (FAQ)

Q1. 注塑拉伸吹塑模具部件进行预防性维护的最佳时间是什么时候？

A1. 我们强烈建议每三个月对注塑拉伸吹塑模具和液压阀进行全面的预防性维护，以确保繁忙工厂的连续、不间断生产和延长机械寿命。

Q2. 如何验证生产厚壁PETG化妆品罐的确切生产周期时间？

A2. 您可以轻松向我们的技术供应商团队索取详细的工程评估；我们将根据您特定的化妆品容器重量、材料特性和所需的壁厚计算精确的周期时间。

Q3. 在麦德林安装注塑拉伸吹塑成型机之前，需要进行哪些必要的基础设施准备？

A3. 您的工业设施必须准备稳定的三相电力供应、高压洁净压缩空气系统和可靠的工业冷水循环系统，以保证注塑拉伸成型装置的最佳性能。

Q4. 这些注塑拉伸吹塑成型机可以高效加工哪些具体的热塑性材料？

A4。我们多功能的注塑拉伸吹塑成型机制造商设计了这款设备，可完美加工各种高级树脂，包括PET、PP、PC、Tritan和PETG，完美满足各种工业包装应用的需求。

Q5. 我在哪里可以观看详细的注塑拉伸吹塑成型操作视频，演示四工位工艺流程？

A5. 您可以通过我们的客户门户网站申请访问我们专属的技术资源库，其中我们提供了全面的注塑拉伸吹塑成型视频教程，详细介绍了自动化生产周期的每个阶段。

编辑：PXY