Macchina per stampaggio a iniezione e stiro-soffiaggio EP-HGY250-V4 | 4 stazioni

The EP-HGY250-V4 Injection Stretch Blow Moulding Machine (compatible with Japanese ASB – 70DPH model) is a state-of-the-art Injection Stretch Blow Molding machine designed for the high-precision manufacturing of high-end plastic containers. This four-station architecture is specifically engineered to eliminate the need for preform cooling and secondary reheating, which is the hallmark of the efficient injection stretch blow molding process. By maintaining the residual heat from the initial injection phase, this machine achieves remarkable energy savings of up to 40% compared to traditional two-step systems. Its ability to produce containers with uniform wall thickness and flawless surface finishes makes it a favorite among global injection stretch blow molding machine manufacturers. Whether you are producing wide-mouth food jars or intricate pharmaceutical bottles, the EP-HGY250-V4 offers the stability and precision required for 24/7 production environments.

Categoria: Macchina per stampaggio a iniezione e stiro-soffiaggio Etichetta: Macchina per stampaggio a iniezione e stiro-soffiaggio

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Descrizione

1. Technical Specifications (EP-HGY250-V4)

Articolo	Unità	Macchina per stampaggio a iniezione e stiro-soffiaggio in un unico passaggio (4 stazioni)
Nome della macchina		Macchina per stampaggio a iniezione e stiro-soffiaggio in un unico passaggio (4 stazioni)
Modello		HGY250-V4 (Compatible with ASB-70DPH moulds)
Produttore		HENGGANG
Materiale		PET/PETG
Diametro della vite	MM	50	55	60	/
Volume di iniezione teorico	cm³	340	420	480	/
Velocità di rotazione della vite (RPM)	giri/min	180	150	150 ~ 220	/
Forza di serraggio dell'iniezione	KN	300
Forza di serraggio del soffiaggio	KN	200
Potenza del motore	KW	67.7
Potenza di riscaldamento	KW	15
Pressione dell'aria di soffiaggio	Mpa	2.0-3.5
Pressione dell'acqua di raffreddamento	Mpa	0.4-0.6
Pressione dell'acqua del radiatore dell'olio della macchina	Mpa	0.3-0.4
Temperatura dell'acqua del radiatore dell'olio della macchina	°C	20-25
Voltaggio	V	370-400
Dimensioni (LPA)	MM	6300x2400x3700
Peso	T	16

*Compatibility Statement: Our EP-HGY250 - V4 model is compatible with the Japanese ASB - 70DPH model.

EP-HGY250-V4 Injection Stretch Blow Molding Machine Product Dimensions

Dimensioni del prodotto	Unità	Valore
Quantità del prodotto	PCS	2	3	4	5	6	8	9	10	14
Diametro della bottiglia (BD)	MM	200	160	120	80	60	45	40	40	30
Altezza della bottiglia (H)	MM	220			180				100
Diametro del collo (E)	MM	130	130	100	65	55	40	32	28	16
Volume massimo della bottiglia (ml)	ML	2500	1500	900	750	350	200	100	50	30
Peso massimo della bottiglia (g)	G	200	180	150	120	80	60	50	35	25

2. Versatilità dei materiali e capacità di lavorazione della macchina per stampaggio a iniezione e stiro-soffiaggio

Norma tecnica	Parametro macchina
Utilizzando 3 set di sistemi di servopompa;	Screw Diameter: 55mm (optional);
Potenza servomotore Inovance/WEICH: 67,7KW;	Theoretical Injection Capacity: 420g;
Utilizzo del PLC Innovance/MIRLE;	Forza di serraggio a iniezione: 300 kN;
Il piatto girevole è dotato di un servomotore giapponese Yaskawa o di un servomotore WEICH con riduttore taiwanese TSUNTIEN;	Upper mold stroke: 640mm;
The blow molding structure adopts hydraulic cylinder or dual servo motor mold damping function with high-pressure compensation;	Lower mold stroke: 350mm;
Utilizzando la valvola ad alta pressione American Parker;	TEMP. Corsa del nucleo di regolazione: 300mm;
Using the air tight air cylinder;	TEMP. corsa della canna di regolazione: 300mm;
Using integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system's built-in temperature control system;	Take-out stroke: 190mm;
Utilizzo di una valvola di controllo della pressione idraulica YUKEN di Taiwan/Cina;	Blowing clamping force: 200KN (single side);
The screw is heated by a nano-infrared energy-saving heating ring(10KW);	Corsa del nucleo di soffiaggio: 300 mm;
L'unità di iniezione è controllata da un singolo cilindro. Il motore di fusione può essere controllato idraulicamente o tramite un servomotore;	Corsa dello stampo di soffiaggio: 75+75 mm;
Il tubo dell'olio è realizzato con materiale importato dall'Italia;	Serbatoio dell'olio VOL: 600L;
Potenza totale della macchina: 82,7 kW.	Size(L×W×H): 6.3×2.4×3.7m;
	Peso: 16T.

3. Advanced Working Principle & Process

The core efficiency of the EP-HGY250-V4 Injection Stretch Blow Molding machine lies in its four-station rotational sequence. In the first station, the high-quality PET or PETG material is injected into a mold to form a precise preform with the final neck dimensions already established. Unlike the two-step blow moulding video demonstrations often seen, our one-step process moves the preform while it is still at an optimal temperature to the second station for temperature conditioning and optional tail cutting. This ensures that the molecular structure is perfectly primed for the third station: the stretch-blowing phase. Here, the preform is biaxially oriented using a stretch rod and high-pressure air, creating a container with superior barrier properties and transparency. Finally, the fourth station handles the automatic removal of the finished products. This closed-loop system significantly reduces the risk of contamination, making it a perfect replacement injection stretch blow moulding machine for facilities that currently rely on manual handling or separate injection and blowing equipment. The technological integration within this one-step injection stretch blow molding machine allows for a highly stable production environment with minimal scrap rates.

4. Materials Compatibility

The versatility of this Injection Stretch Blow Molding machine is defined by its ability to process a wide range of thermoplastic resins. Primarily optimized for PET (Polyethylene Terephthalate) and PETG (Glycol-modified PET), the machine ensures that these materials achieve their maximum potential in terms of clarity and impact resistance. The precision heating system and servo-driven controls allow for the fine-tuning of the injection stretch blow molding process to accommodate different resin grades, ensuring consistent production even with recycled content. Manufacturers can also explore applications with PP, PC, and Tritan, provided they utilize the appropriate injection stretch blow mold designs. The ability to handle these varied materials makes our system a suitable asb injection molding machine alternative for diverse industrial requirements.

onestepblowmachine-prodotti-mostra6

5. Injection Stretch Blow Moulding Machine Application Scenarios

cosmetici e cura della persona

Perfect for manufacturing high-transparency lotion bottles, cream jars, and serum containers. The one-step process ensures a luxurious finish without scratches, ideal for the demanding aesthetic standards of the Colombian beauty industry.

Imballaggio farmaceutico

Produces eye drop bottles, pill jars, and liquid medicine containers under sterile conditions. The four-station design prevents contamination, providing high-precision neck finishes for secure child-resistant caps.

Food & Beverage Jars

Capable of blowing wide-mouth jars for honey, spices, and nut butters. The injection stretch blow molding products created are sturdy and provide excellent shelf-life protection for organic products exported from the region.

6. Chi siamo

In qualità di produttori professionali di macchine per stampaggio a iniezione, stiro e soffiaggio, la nostra struttura all'avanguardia integra ricerca e sviluppo, lavorazioni meccaniche di precisione e test rigorosi per garantire che ogni macchina soddisfi gli standard internazionali. Utilizzando componenti di alta qualità di marchi come Yaskawa e Parker, garantiamo longevità e affidabilità.
Abbiamo sviluppato macchine per soffiaggio specializzate per il confezionamento di vari materiali (PET/PETG/PC/PCTG/PP), tra cui cosmetici, acqua, olio, bevande, alimenti, prodotti farmaceutici e prodotti per l'infanzia. In particolare, nel settore delle macchine specializzate di fascia alta per cosmetici, alimenti e prodotti farmaceutici, abbiamo costantemente mantenuto una posizione di leadership nel settore.

Laboratorio

7. Engineer's Field Notes & Customer Reviews

"Implementing the EP-HGY250-V4 in our Bogotá facility has significantly improved our cycle times. As an engineer focusing on pharmaceutical containers, the precision of the injection stretch blow molding process on this machine is superior. We previously had issues with neck consistency using a separate injection blow moulding setup, but this integrated 4-station model resolved those tolerances immediately."

- Lead Production Engineer, Pharmaceutical Group (Colombia)

"The clarity of the PET bottles we produce for our cosmetic line is unmatched. We were looking for a high-quality asb injection molding machine alternative that could handle PETG without surface defects. After months of 24/7 operation, the machine remains stable and the energy efficiency is exactly as promised. The technical support provided by the suppliers has been exceptional."

- Senior Packaging Consultant, Cosmetics Brand (Medellín, Colombia)

8. Related Industrial Solutions

Per garantire la massima efficienza operativa, offriamo sistemi meccanici integrati. Ad esempio, i nostri sistemi ad alta precisione Scatole del cambio Sono progettati per la massima trasmissione di coppia in applicazioni industriali gravose. Poniamo l'accento sulla compatibilità del sistema e sul vantaggio di un approvvigionamento completo per aiutare i nostri clienti a semplificare i processi di manutenzione e acquisto.

prodotti correlati a onestepblowmachine-cambio

Domande frequenti (FAQ)

Q1: How can a one-step Injection Stretch Blow Molding machine cost less in the long run for my factory?

A1: By integrating the injection and blowing processes, you eliminate the cost of secondary reheating and reduce labor requirements significantly for your facility.

Q2: Can I see an injection stretch blow molding video to understand the station transition before I request a quote?

A2: Yes, we provide detailed operational videos showing the seamless 4-station movement to help your engineers evaluate the system performance and cycle times.

Q3: What makes this model a suitable replacement injection stretch blow moulding machine for older two-step production lines?

A3: The EP-HGY250-V4 offers a compact four-station footprint, significantly better energy efficiency, and a much lower scrap rate due to the integrated temperature control.

Q4: Why should I choose this injection stretch blow molding machine manufacturers team for my upcoming cosmetic packaging project?

A4: Our engineering team has decades of experience specifically in cosmetic bottle clarity and uniform wall thickness, which are critical for high-end luxury products.

Q5: How does the injection stretch blow molding process specifically improve the clarity of PET and PETG containers?

A5: The biaxial orientation during the stretch-blow phase aligns the polymer molecules, which increases the transparency and mechanical strength of the final plastic container.

Q6: When is it necessary to custom design an injection stretch blow mold for a new pharmaceutical product launch?

A6: Custom molds are essential when you need specific neck dimensions for child-resistant closures or unique bottle shapes that reflect your brand identity.

Q7: What is the average maintenance cycle for an asb injection molding machine equivalent in a high-output factory environment | HGY250 - V4(compatible with Japanese ASB - 70DPH model)?

A7: Our machines are built with high-quality components, requiring standard monthly inspections and a comprehensive service every 2000 hours to ensure peak operation.

Q8: How does the EP-HGY250-V4 handle the high-pressure air requirements for large-volume injection stretch blow molding products?

A8: The machine features a robust pneumatic system designed for 2.0-3.5 Mpa air pressure, ensuring that even large containers are blown with perfect detail.

Redattore: PXY