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EP-HGYS200-V4-B-Injection Stretch Blow Molding Machine-Four-Station

HGY200-V4-B (Compatible with molds for Aoki Kogure 250 model)

This robust equipment utilizes three sets of highly responsive servo pump systems, delivering an impressive servo motor power of 49.2 KW, which ensures buttery smooth operations and significant electrical savings. The machine is intelligently governed by a top-tier Inovance PLC control system, paired with a Japanese Yaskawa servo motor and a Taiwan TSUNTIEN reducer for the turntable rotation, guaranteeing micro-millimeter precision during station transitions. The screw is heated by an advanced nano-far-infrared energy-saving heating ring rated at 15 KW, ensuring homogeneous melt quality while minimizing ambient heat loss.

1. Technical Specifications & Performance Parameters

Item Unit One-step Injection Stretch Blow Moulding Machine (4-station)
Name One-step Injection Stretch Blow Moulding Machine (4-station)
Model HGY200-V4-B (Compatible with Japanese Aoki 250 mold)
Manufacturer HENGGANG
Material PET/PETG
Screw Diameter MM 40 50 55 60
Theoretical Injection Volume CM³ 240 340 380 480
Screw Rotational Speed (RPM) r/min 270 180 150 150~220
Injection Clamping Force KN 300
Blowing Clamping Force KN 250
Motor Power KW 49.2
Heating Power KW 15
Blowing air pressure Mpa 2.0-3.5
Cooling Water Pressure Mpa 0.4-0.6
Machine Oil Cooler Water Pressure Mpa 0.3-0.4
Machine Oil Cooler Water Temperature °C 20-25
Voltage V 370-400
Size (L*W*H) MM 4800x2000x3800
Weight T 13

EP-HGYS200-V4-B-Injection Stretch Blow Molding Machine-Four-Station Product Dimensions

Product Quantity PCS 1 2 3 4 5 6 7 8 10 12
Bottle Diameter (BD) MM 118 110 105 100 68 65 48 45 38 26
Bottle Height (H) MM 280 150 100
Neck Diameter (E) MM 90 90 90 65 38 32 26 25 23 15
Max. Bottle Volume (ml) ML 2500 1500 900 750 350 200 100 50 30 20
Max. Bottle Weight (W)(g) G 150 65 45 35 30 28 25 20 15 10

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2. Working Principle of the Injection Stretch Blow Molding Machine

The core of this groundbreaking technology revolves around an advanced, servo-driven four-station rotary system that meticulously handles every distinct stage of the bottle creation process with absolute precision and repeatability. In the first station, the raw thermoplastic material, typically PET or PETG, undergoes the injection phase, where it is thoroughly melted by a high-efficiency screw and injected under extreme pressure into the preform mold cavity to create the initial, precise shape of the neck and body. Unlike traditional, outdated two-step methods that require cooling and subsequent reheating, our advanced injection stretch blow molding machines immediately transfer the still-hot preform directly to the second station—the temperature conditioning or regulating station. Here, the preform's internal and external temperatures are carefully equalized and maintained at the exact optimal stretching temperature, taking full advantage of the latent heat naturally retained from the initial injection phase. This highly intelligent heat preservation methodology is the definitive key to the massive energy-saving capabilities of our Injection Stretch Blow Molding machine, reducing power consumption drastically. Following this thermal conditioning, the preform rapidly rotates into the third station, which serves as the heart of the biaxial stretch blow molding process. A precisely controlled mechanical stretch rod extends downwards to vertically orient the polymer molecules, while high-pressure filtered air simultaneously expands the material horizontally against the chilled walls of the blow mold. This simultaneous biaxial orientation dramatically enhances the mechanical tensile strength, visual clarity, and gas barrier properties of the final container, making it ideal for carbonated beverages or sensitive cosmetics. Finally, the perfectly finished product rotates to the fourth station for automated, scratch-free ejection. The flawlessly synchronized operation of these four distinct stations ensures that our Injection Stretch Blow Molding machine operates at absolute maximum efficiency, minimizing cycle times down to the second while maintaining strict, uncompromising dimensional tolerances for every single bottle produced on your factory floor.

3. Supported Polymer Materials

The versatility of the raw materials processed by our equipment is a significant factor in why many Colombian manufacturers prefer our solutions. The EP-HGYS200-V4-B Injection Stretch Blow Molding machine is meticulously calibrated to process premium-grade polymers, with a primary focus on Polyethylene Terephthalate (PET) and Polyethylene Terephthalate Glycol (PETG). These materials are highly favored in the global and South American packaging industries due to their outstanding optical clarity, which closely mimics glass while remaining entirely shatterproof and significantly lighter for transportation logistics. When utilizing our Injection Stretch Blow Molding machine, the injection stretch blow molding process perfectly aligns the polymer chains of PET and PETG, exponentially increasing the material's inherent barrier properties against oxygen and carbon dioxide transmission. This makes it an absolutely indispensable choice for preserving the shelf life of sensitive consumables. Additionally, PET and PETG are fully recyclable materials, aligning seamlessly with Colombia's growing environmental regulations and sustainability initiatives. By leveraging the high material utilization rates and near-zero scrap production characteristic of our injection stretch blow mold designs, manufacturers can drastically reduce their ecological footprint while simultaneously improving their bottom-line profitability through reduced raw material waste. Whether you are producing thick-walled luxury cosmetic jars or ultra-clear pharmaceutical vials, our machine handles these polymers with unmatched thermal stability and injection precision.

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4. Material Versatility and Processing Capabilities of the Injection Stretch Blow Molding Machine

Technical Standard Machine Parameter
Servo Pump System Using 3 sets of servo pump systems Screw Diameter 50mm (optional)
Servo Motor Power Inovance/WEICHI servo motor power: 49.2KW Theoretical Injection Capacity 442g
PLC Control System Using the Inovance/MiRLE PLC Injection clamping force 300KN
Turntable Drive The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer Upper mold stroke 600mm
High-Pressure Valve Using the American Parker high-pressure valve Lower mold stroke 350mm
Air Cylinder Using the Airtak air cylinder TEMP. Regulating core stroke 300mm
Temperature Control Using an integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system's built-in temperature control system TEMP. regulating barrel stroke 350mm
Hydraulic Pressure Control Valve Using a hydraulic pressure control valve of YUKEN from Taiwan, China Take-out stroke 175mm
Heating Power of the Screw and the Material Pipes 15KW Blowing clamping force 250KN (single side)
Blow Molding Structure The blow molding structure adopts a hydraulic cylinder or a dual servo motor mold clamping system with a high-pressure compensation function Blow core stroke 300mm
Injection Unit Control The injection unit is controlled by a single cylinder. The melt motor may be controlled either hydraulically or by a servo motor Blow mold stroke 75+75mm
Total power of the machine 64.2KW Oil tank VOL 300L
Size (L×W×H) 4.8×2×3.8m
Weight 13T
Compatible with Japanese AOKI-250 mould

 

5. EP-HGYS200-V4-B-Injection Stretch Blow Molding Machine-Four-Station Application Scenarios

The EP-HGYS200-V4-B Injection Stretch Blow Molding machine is a highly adaptable manufacturing platform capable of serving multiple high-value industries. Below are the key sectors where our technology excels and delivers maximum return on investment.

High-End Cosmetics Packaging

In the highly competitive Colombian cosmetics market, packaging aesthetics play a pivotal role in consumer purchasing decisions. Our Injection Stretch Blow Molding machine excels at producing heavy-wall, glass-like PETG jars and elegantly contoured lotion bottles. The precision of the injection stretch blow mold ensures that complex thread designs on the bottle neck are perfectly formed, guaranteeing leak-proof performance for expensive serums and creams. The high gloss and flawless transparency achieved through our one-step process give cosmetic brands a premium shelf presence that commands higher retail value.

Pharmaceutical Vials & Medical Containers

The pharmaceutical industry demands absolute sterility, precise volumetric consistency, and zero contamination risks. The enclosed, single-stage nature of our Injection Stretch Blow Molding machine makes it the ideal solution for medical packaging. Because the preform is never exposed to external storage or handling before being blown into a bottle, the risk of particulate contamination is completely eradicated. Colombian pharmaceutical companies utilize our equipment to manufacture eye drop bottles, pill dispensers, and liquid medicine vials with exacting dimensional accuracy, ensuring perfect compatibility with child-resistant caps and automated filling lines.

Premium Baby Products & Feeding Bottles

Safety and durability are non-negotiable when manufacturing baby feeding bottles. Using our advanced injection stretch blow molding machines with safe, BPA-free materials like Tritan or specialized PET, manufacturers can produce feeding bottles that withstand repeated sterilization while maintaining crystal-clear transparency. The biaxial stretching process significantly improves the drop-impact resistance of the bottles, ensuring they do not shatter upon accidental drops. The precise neck finish guaranteed by the injection phase ensures a tight, secure fit for silicone nipples, preventing dangerous leaks during feeding.

Specialty Food & Beverage Containers

For the food and beverage sector in Colombia, preserving flavor and extending shelf life are primary objectives. Our Injection Stretch Blow Molding machine produces wide-mouth jars for peanut butter, honey, and spices, as well as specialized miniature bottles for concentrated energy shots or premium liquors. The enhanced gas barrier properties resulting from our unique stretch blow process keep oxygen out and lock flavors in. Additionally, the ability of our equipment to serve as a direct replacement of asb and aoki machines allows food packagers to seamlessly integrate our technology and immediately benefit from lower operational costs and higher production yields.

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6. About Us: Your Expert Manufacturing Partner

As a professional Injection Stretch Blow Molding Machine manufacturers Our state-of-the-art facility integrates R&D, precision machining, and rigorous testing to ensure every machine meets international standards. By using top-tier components from brands like Yaskawa and Parker, we ensure longevity and reliability.

Developed specialized blow molding machines for the packaging of various materials (PET/PETG/PC/PCTG/PP), including cosmetics, water, oil, beverages, food, pharmaceuticals, and baby products. Especially in high-end cosmetics, food, and pharmaceutical specialized machines, we have consistently maintained a leading position in the industry.

Whether you are actively searching for a modern, highly efficient replacement of asb and aoki machines to massively upgrade your aging, inefficient fleet, or you are ambitiously establishing a brand new, state-of-the-art automated production facility from the ground up, we firmly possess the deep, specialized industry expertise and the cutting-edge, proven technology required to successfully elevate your manufacturing capabilities to unprecedented, highly profitable global heights.

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7. Engineering Insights: Client Field Notes

Read authentic operational feedback from senior manufacturing engineers operating our systems in the field.

Country: Colombia | Application: High-End Cosmetics Packaging

"As the Chief Process Engineer for a major cosmetics brand based in Bogota, our primary challenge was finding a reliable machine capable of producing thick-walled PETG jars with zero optical distortion. We integrated this Injection Stretch Blow Molding machine into our main line six months ago. The four-station rotary mechanism provides an astonishing level of temperature control during the conditioning phase, which completely eliminated the haziness we experienced with our older two-stage equipment. The fact that it acts as a perfect replacement of asb and aoki systems allowed us to mount our existing injection stretch blow mold inventory without any expensive modifications. The servo-driven clamping unit is incredibly stable, and we have seen our energy consumption drop significantly while our production yield of flawless containers has never been higher."

Country: Colombia | Application: Pharmaceutical Liquid Containers

"Operating a medical-grade packaging facility in Medellin requires strict adherence to hygiene and dimensional accuracy. We procured this Injection Stretch Blow Molding machine to overhaul our eye-drop bottle production. Because the injection stretch blow molding process occurs continuously within a single enclosed environment, the risk of particulate contamination is completely mitigated. The theoretical injection volume of 380 cm³ handles our multi-cavity molds with ease, and the 300 KN injection clamping force ensures the neck finishes are molded to absolute perfection, which is critical for our tamper-evident caps. The machine's interface is highly intuitive, allowing our local technicians to easily adjust the stretch rod timing and blowing pressure. It is undeniably the most robust piece of equipment on our floor."

8. Comprehensive System Integration & Related Products

In modern industrial manufacturing, the efficiency of an individual machine is heavily reliant on the synergy and compatibility of the entire production ecosystem. Beyond being premier injection stretch blow molding machine suppliers, our extensive manufacturing capabilities allow us to provide comprehensive, end-to-end mechanical solutions for your facility. For instance, in automated agricultural processing and heavy-duty conveyor systems often found alongside packaging lines, the synchronization of rotational power is critical. To support these complex mechanical infrastructures, we also produce highly durable Gearboxes that are specifically engineered to interface flawlessly with automated sorting and packaging machinery. By choosing our integrated solutions, plant managers in Colombia benefit immensely from our one-stop supply model, ensuring that every mechanical component, from the intricate servo drives inside the Injection Stretch Blow Molding machine to the heavy-duty gear systems powering your conveyor belts, operates with unified reliability. This holistic approach drastically reduces maintenance downtime and simplifies your procurement process, providing a cohesive mechanical foundation for your entire factory.

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Frequently Asked Questions (FAQ)

Q1: How does the Injection Stretch Blow Molding machine maintain such strict dimensional tolerances for pharmaceutical pill bottles?

A1: The machine utilizes an incredibly robust dual servo motor clamping system combined with advanced high-pressure compensation functionality. This ensures the injection stretch blow mold remains absolutely locked under immense pressure, preventing any micro-shifting and guaranteeing that critical neck threads are molded flawlessly for tamper-evident seals.

Q2: What specific cosmetic packaging materials can this new injection stretch blow moulding machine process effectively?

A2: Our highly versatile equipment is engineered to process a wide variety of premium cosmetic packaging polymers, most notably PET, highly transparent PETG, and durable Tritan. These materials ensure that your luxury cosmetic jars achieve exceptional glass-like clarity while maintaining superior shatter resistance for safe transport.

Q3: Where can we watch an in-depth injection stretch blow molding video demonstrating this specific model in action?

A3: We highly encourage engineers to view our comprehensive operational demonstrations. You can easily access high-definition injection stretch blow molding video resources through our official website's media gallery or by requesting a private digital presentation link directly from our dedicated technical sales representatives.

Q4: Which exact operational costs are significantly reduced when upgrading to the one-step injection stretch blow molding process?

A4: Transitioning to our one-step process drastically slashes massive electrical costs by entirely eliminating the energy-intensive preform reheating ovens required in outdated two-step methods. Additionally, it significantly reduces warehouse footprint costs because you no longer need to allocate massive space for storing intermediate preform inventory.

Q5: Which specific injection stretch blow molding products can be manufactured to expand our food packaging portfolio in Colombia?

A5: This highly capable machine empowers you to seamlessly manufacture a vast array of premium food-grade items, including ultra-clear wide-mouth jars for peanut butter and honey, elegant condiment bottles, and durable sports drink containers, all featuring exceptionally enhanced barrier properties to maximize product shelf life.

Q6: Why do leading cosmetic manufacturers in Colombia prefer the four-station injection stretch blow molding machine design?

A6: Leading cosmetic brands strongly prefer the four-station design because the dedicated temperature-regulating station guarantees perfectly uniform thermal distribution across the entire preform. This precise thermal management completely eradicates visual flaws like haziness or uneven wall thickness, resulting in immaculate, luxury-grade packaging every time.

Editor: PXY