Máquina de moldagem por injeção e sopro EP-HGYS280-V6 | 4 estações
Our EP-HGYS280-V6 Injection Stretch Blow Molding machine represents the pinnacle of one-step manufacturing technology. Designed with a sophisticated 6-station layout, this equipment integrates injection, conditioning, stretching, blowing, and take-out in a seamless, energy-efficient cycle. Whether you are producing pharmaceutical bottles, high-end cosmetic containers, or specialized food-grade packaging, this injection stretch blow moulding machine ensures unmatched wall thickness consistency and surface brilliance. By eliminating the need for secondary heating, it significantly reduces carbon footprints, aligning with the growing environmental regulations in Latin America.
1. Technical Specifications: Engineering Excellence of the EP-HGYS280-V6
| Item | Unidade | One-step Injection Stretch Blow Moulding Machine (6-station) | ||||
|---|---|---|---|---|---|---|
| Nome da máquina | One-step Injection Stretch Blow Moulding Machine (6-station) | |||||
| Modelo | HGYS280-V6 | |||||
| Fabricante | HENGGANG | |||||
| Material | PET/PETG | |||||
| Diâmetro do parafuso | MM | 40 | 50 | 55 | 60 | |
| Volume teórico de injeção | CM³ | 188 | 310 | 442 | 480 | |
| Velocidade de rotação do parafuso (RPM) | r/min | 270 | 180 | 150 | 150 ~ 220 | |
| Força de fechamento da injeção | KN | 150 | ||||
| Força de fixação por sopro | KN | 200 | ||||
| Potência do motor | KW | 43.2 | ||||
| Potência de aquecimento | KW | 10 | ||||
| Pressão do ar soprado | Mpa | 2.0-3.5 | ||||
| Pressão da água de refrigeração | Mpa | 0.4-0.6 | ||||
| Pressão da água do resfriador de óleo da máquina | Mpa | 0.3-0.4 | ||||
| Temperatura da água do resfriador de óleo da máquina | °C | 20-25 | ||||
| Tensão | V | 370-400 | ||||
| Dimensões (C*L*A) | MM | 5900x2600x3200 | ||||
| Peso | T | 14 | ||||
EP-HGYS280-V6 Injection Stretch Blow Molding Machine Product Dimensions
| Dimensões do produto | Unidade | Valor | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Quantidade de produtos | PCS | 1 | 2 | 4 | 5 | 6 | 7 | 9 | 10 | ||
| Diâmetro da garrafa (BD) | MM | 120 | 110 | 68 | 55 | 50 | 45 | 35 | 20 | ||
| Altura da garrafa (H) | MM | 210 | 150 | 100 | |||||||
| Diâmetro do pescoço (E) | MM | 85 | 70 | 50 | 38 | 32 | 25 | 17 | 12 | ||
| Volume máximo do frasco (ml) | ML | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 | ||
| Peso máximo da garrafa (g) | G | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 | ||
2. Versatilidade de Materiais e Capacidades de Processamento da Máquina de Moldagem por Injeção e Sopro
| Norma Técnica | Parâmetro da máquina |
|---|---|
| Using 2 sets of servo pump systems; | Screw Diameter: 50mm (optional); |
| Inovance/WEICHI servo motor power: 43.2KW; | Theoretical Injection Capacity: 310g; |
| Utilizando o PLC Inovance/MIRLE; | Injection clamping force: 150KN; |
| O prato giratório está equipado com um servomotor Yaskawa do Japão ou um servomotor WEICHI com um redutor TSUNTIEN de Taiwan; | Upper mold stroke: 250mm; |
| Utilizando a válvula de alta pressão americana Parker; | Lower mold stroke: 205mm; |
| Utilizando o cilindro de ar Airtak; | TEMP. Curso do núcleo regulador: 250 mm; |
| Using integrated control box to control temperature, which is highly accurate, stable and easy to operate; | TEMP. regulating barrel stroke: 230mm; |
| Utilizando válvula de controle de pressão hidráulica da YUKEN, de Taiwan/China; | Take-out stroke: 170mm; |
| O tubo de óleo é feito de material importado da Itália; | Blowing clamping force: 200KN (single side); |
| The screw is heated by a nano-far-infrared energy-saving heating ring(10KW); | Blow core stroke: 250mm; |
| A estrutura de moldagem por sopro adota um sistema de fixação do molde com cilindro hidráulico ou servomotor duplo com função de compensação de alta pressão; | Curso de moldagem por sopro: 75+75mm; |
| A unidade de injeção é controlada por um único cilindro. O motor de fusão pode ser controlado hidraulicamente ou por um servomotor; | Volume do tanque de óleo: 300L; |
| Total power of the machine: 53.2KW. | Size(L×W×H): 5.9×2.6×3.2m; |
| Weight: 14T. |
3. Five Key Facts: Why the EP-HGYS280-V6 Dominates the Market
- Advanced 6-Station Layout: Unlike traditional 4-station units, the 6-station configuration optimizes cooling and conditioning, allowing for faster cycle times and superior clarity in complex shapes.
- Precision Servo Control: Equipped with dual servo pump systems (43.2KW) and Inovance/MIRLE PLC, achieving extreme accuracy in processo de moldagem por injeção, estiramento e sopro parameters.
- Unmatched Material Versatility: Specifically engineered for PET, PETG, and PC, making it a favorite for produtos de moldagem por sopro de estiramento por injeção in the medical and baby care industries.
- Industrial Strength & Stability: A total machine weight of 14 tons and a robust 150KN injection clamping force ensure vibration-free operation during high-speed production.
- Eco-Friendly Operations: Reduces energy consumption by up to 40% compared to two-step processes, a critical factor for Colombian manufacturers seeking green certificates.
4. Understanding the 6-Station One-Step Injection Stretch Blow Molding Process
O processo de moldagem por injeção, estiramento e sopro within the EP-HGYS280-V6 is a marvel of modern thermodynamics and mechanical engineering. By utilizing six distinct stations, the machine allows for specialized treatment of the preform that 4-station models cannot match. Station 1 handles high-precision injection; Station 2 performs tail cutting or pre-blowing; Station 3 focuses on precise temperature conditioning; Station 4 is dedicated to the actual stretch blowing; Station 5 provides additional cooling or inspection; and Station 6 executes the final take-out. This granular control is what allows our fabricantes de máquinas de moldagem por injeção, estiramento e sopro to promise a zero-defect rate for even the most intricate bottle designs. In markets like Colombia, where production efficiency and raw material costs are critical, this machine maximizes yield while minimizing energy waste.
5. Material Excellence: Built for Longevity and Precision
The metallurgical integrity of an injection stretch blow moulding machine defines its lifespan. Our 280-V6 model utilizes specialized alloy steels for the screw and barrel, treated with advanced nitriding and quenching processes to achieve a hardness of HRC 58-62. This prevents wear when processing abrasive materials like certain PC grades or recycled PET. The turntable system, powered by Japan's Yaskawa or WEICHI servo motors, utilizes high-precision Taiwan TSUNTIEN reducers, ensuring that the heavy mold plates rotate with sub-millimeter accuracy for decades. Furthermore, the injection stretch blow mold itself is crafted from imported mold steel with high thermal conductivity, significantly shortening cooling cycles and enhancing the surface finish of the final injection stretch blow molding products.
6. Strategic Application Scenarios in the Colombian Market
Pharmaceutical & Healthcare
Perfect for producing medicine bottles and eye drop containers. The one-step process ensures a sterile environment as the preform is never touched by hands or external air during transfer, meeting strict INVIMA standards.
Premium Cosmetics
Colombian beauty brands require crystal-clear PETG bottles. Our new injection stretch blow moulding machine delivers a glass-like finish without the weight, ideal for perfumes and high-end lotions.
Food & Beverage Packaging
Whether it's for high-clarity water bottles or wide-mouth honey jars, the 6-station precision allows for lightweighting while maintaining structural integrity, reducing shipping costs across the Andes.
Baby & Toddler Products
Safe processing of BPA-free materials like Tritan. The machine's precise temperature control prevents material degradation, ensuring the safest possible injection stretch blow molding products for infants.
7. Excelência em Manufatura e Suporte Global
Como fabricantes profissionais de máquinas de moldagem por injeção e sopro, nossas instalações de última geração integram pesquisa e desenvolvimento, usinagem de precisão e testes rigorosos para garantir que cada máquina atenda aos padrões internacionais. Ao utilizar componentes de alta qualidade de marcas como Yaskawa e Parker, garantimos durabilidade e confiabilidade.
Desenvolvemos máquinas de moldagem por sopro especializadas para embalagens de diversos materiais (PET/PETG/PC/PCTG/PP), incluindo cosméticos, água, óleo, bebidas, alimentos, produtos farmacêuticos e artigos para bebês. Mantemos, sobretudo, uma posição de liderança no setor de máquinas especializadas de alta tecnologia para os segmentos de cosméticos, alimentos e produtos farmacêuticos.
Oficina
8. Field Notes: Engineer Perspectives & Client Satisfaction
"During the commissioning in Bogotá, I was impressed by the stability of the EP-HGYS280-V6. The client, a major pharmaceutical supplier in Colombia, needed consistent 50ml PET bottles. After 72 hours of continuous high-speed testing, the wall thickness deviation remained within 0.05mm. The energy saving data showed a 38% reduction compared to their old two-step equipment."
— Senior Field Engineer, Colombia Medical Projects
"Implementing the one-step moldagem por injeção e sopro solution in Medellín transformed our cosmetic line production. The clarity of the PETG bottles is superior to anything we've imported previously. The 6-station design allows us to run complex oval shapes with perfect neck finish, significantly reducing our rejection rate in the luxury perfume segment."
— Production Director, Cali Beauty & Personal Care Hub
8. Soluções Integradas: Cadeia de Suprimentos Completa
To further enhance your factory's operational efficiency, we offer full system compatibility with auxiliary industrial components. We also manufacture professional Caixas de câmbio Projetado para aplicações industriais de alta exigência, garantindo transmissão de energia consistente em toda a sua instalação. Nossa vantagem de fornecimento centralizado significa que todos os sistemas são sincronizados para máxima durabilidade e tempo de inatividade mínimo, proporcionando um ecossistema tecnológico unificado para suas necessidades de fabricação de plástico.
Perguntas frequentes
Q1. Which injection stretch blow molding products are currently seeing the highest growth in the Colombian beverage and dairy sectors?
A1. Small-format clear PET bottles for probiotics and premium juices are trending, requiring the high precision that only our machines provide.
Q2. What is the typical maintenance schedule for a one-step injection stretch blow molding machine supplier in South America?
A2. We recommend a monthly lubrication check and a semi-annual servo system calibration to maintain the extreme precision of the turntable reducers.
Q3. Which materials are most suitable for the injection stretch blow molding process when producing pharmaceutical-grade medical containers?
A3. PET and PETG are preferred for their excellent barrier properties and chemical resistance, ensuring safe storage of sensitive liquid medications.
Q4. Where can I find an injection stretch blow molding video showing the 6-station operation for large capacity bottles?
A4. You can visit our technical portal or YouTube channel to see the EP-HGYS280-V6 handling 2500ml containers with perfect wall thickness.
Q5. How does the injection stretch blow molding process handle BPA-free Tritan material for high-end baby bottle manufacturing projects?
A5. Our specialized screw design and precise temperature control units prevent yellowing or degradation of Tritan, maintaining perfect safety and clarity.
Q6. When is a replacement of asb and aoki machines necessary for improving the efficiency of plastic bottle production lines?
A6. When your energy costs rise or you need advanced servo control for complex shapes, upgrading to our V6 series is recommended.
Q7. What are the primary benefits of using a one-step injection stretch blow molding machine for food-grade honey packaging?
A7. It eliminates the risk of contamination from external handling of preforms, ensuring a safer product and a much cleaner visual presentation.
Editor: PXY
