EP-HGYS200-V4-Injection Stretch Blow Molding Machine-Four-Station
This EP-HGYS200-V4 One-step Injection Stretch Blow Molding machine is a state-of-the-art Injection Stretch Blow Molding machine that integrates the entire production cycle—from melting the raw polymer resin to ejecting the finished, fully formed container—within a single, highly compact and automated framework. By brilliantly eliminating the need for intermediate preform cooling, storage, and reheating phases, this equipment significantly reduces energy consumption while completely preventing surface scratches or bacterial contamination that typically occur during preform transit. Designed by our top-tier engineering experts as an optimal replacement of ASB and Aoki systems. Whether producing intricate cosmetic jars, robust pharmaceutical bottles, or specialized food containers, this Injection Stretch Blow Molding machine provides unparalleled versatility.
1. Technical Specifications: EP-HGYS200-V4-Injection Stretch Blow Molding Machine-Four-Station
| Item | Unit | One-step Injection Stretch Blow Moulding Machine (4-station) | |||
| Name | One-step Injection Stretch Blow Moulding Machine (4-station) | ||||
| Model | HGY200-V4 | ||||
| Manufacturer | HENGGANG | ||||
| Material | PET/PETG | ||||
| Screw Diameter | MM | 40 | 50 | 55 | 60 |
| Theoretical Injection Volume | CM³ | 188 | 310 | 380 | 480 |
| Screw Rotational Speed (RPM) | r/min | 270 | 180 | 150 | 150~220 |
| Injection Clamping Force | KN | 300 | |||
| Blowing Clamping Force | KN | 200 | |||
| Motor Power | KW | 49.2 | |||
| Heating Power | KW | 10 | |||
| Blowing air pressure | Mpa | 2.0-3.5 | |||
| Cooling Water Pressure | Mpa | 0.4-0.6 | |||
| Machine Oil Cooler Water Pressure | Mpa | 0.3-0.4 | |||
| Machine Oil Cooler Water Temperature | °C | 20-25 | |||
| Voltage | V | 370-400 | |||
| Size (L*W*H) | MM | 4800x2000x3200 | |||
| Weight | T | 13 | |||
| Product Quantity | PCS | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 10 | 12 |
| Bottle Diameter (BD) | MM | 118 | 110 | 105 | 100 | 68 | 65 | 48 | 45 | 28 | 26 |
| Bottle Height (H) | MM | 210 | 150 | 100 | |||||||
| Neck Diameter (E) | MM | 83 | 68 | 68 | 65 | 55 | 50 | 40 | 25 | 23 | 15 |
| Max. Bottle Volume (ml) | ML | 2500 | 1500 | 900 | 750 | 350 | 200 | 100 | 50 | 30 | 20 |
| Max. Bottle Weight (W)(g) | G | 150 | 65 | 45 | 35 | 30 | 28 | 25 | 20 | 15 | 10 |
2. Innovative Working Principle of the Four-Station System
3. Versatile Material Compatibility for Modern Packaging
Injection stretch blow molding video
4. Material Versatility and Processing Capabilities of the Injection Stretch Blow Molding Machine
| Technical Standard | Machine Parameter | ||
| Servo Pump System | Using 3 sets of servo pump systems | Screw Diameter | 50mm (optional) |
| Servo Motor Power | Inovance/WEICHI servo motor power: 49.2KW | Theoretical Injection Capacity | 310g |
| PLC Control System | Using the Inovance/MIRLE PLC | Injection Clamping Force | 300KN |
| Turntable Drive | The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer | Upper Mold Stroke | 460mm |
| High-Pressure Valve | Using the American Parker high-pressure valve | Lower Mold Stroke | 210mm |
| Air Cylinder | Using the Airtak air cylinder | TEMP. Regulating Core Stroke | 250mm |
| Temperature Control | Using an integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system's built-in temperature control system | TEMP. Regulating Barrel Stroke | 250mm |
| Hydraulic Pressure Control Valve | Using a hydraulic pressure control valve of YUKEN from Taiwan, China | Take-out Stroke | 175mm |
| Screw Heating | The screw is heated by a nano-far-infrared energy-saving heating ring (10KW) | Blowing Clamping Force | 200KN (single side) |
| Blow Molding Structure | The blow molding structure adopts a hydraulic cylinder or dual servo motor mold clamping system with a high-pressure compensation function | Blow Core Stroke | 300mm |
| Injection Unit Control | The injection unit is controlled by a single cylinder; The melt motor may be controlled either hydraulically or by a servo motor | Blow Mold Stroke | 75+75mm |
| Total Power of the Machine | 59.2KW | Oil Tank Volume | 300L |
| Size (L×W×H) | 4.8×2×3.2m | ||
| Weight | 13T | ||
5. EP-HGYS200-V4-Injection Stretch Blow Molding Machine-Four-Station Application Scenarios
Premium Cosmetic Packaging Solutions
The highly competitive cosmetics industry unequivocally demands packaging that exudes luxury, featuring exceptionally thick walls, profound glass-like transparency, and immaculate surface finishes completely free from any visual defects or flow marks. The advanced injection stretch blow molding process executed by this four-station machine is perfectly tailored for such rigorous aesthetic requirements. By forming the sophisticated container in a continuous, single-stage automated cycle without transferring cold preforms, it completely eradicates the operational risk of transit scratches, scuffs, or external contamination. This robust process ensures that every single lotion bottle, heavy-wall cream jar, and intricate perfume container meets the elite visual standards expected by premium beauty brands globally.
Pharmaceutical and Healthcare Containers
In the highly regulated sphere of pharmaceutical manufacturing, absolute precision, pristine hygiene, and strict dimensional tolerances are absolutely non-negotiable elements. The cutting-edge injection stretch blow mold technology integrated into our four-station system guarantees ultra-precise neck finishes right out of the mold, which are critical for securing tamper-evident seals and sophisticated child-resistant closures. Furthermore, the single-step nature of the injection stretch blow molding machine drastically minimizes human intervention and environmental particulate exposure, thereby effectively facilitating high-speed production within highly regulated cleanroom environments to consistently produce sterile eye drop bottles, secure pill jars, and accurate liquid medication dispensers.
Food and Beverage Receptacles
The demanding food and beverage sector requires exceptionally durable, lightweight, and high-barrier containers to substantially extend product shelf life while rigorously maintaining consumer safety and freshness. Utilizing our advanced injection stretch blow molding machines, producers can rapidly manufacture a vast array of FDA-compliant PET jars tailored for peanut butter, honey, dry spices, and premium beverages. The structural biaxial orientation successfully achieved during the stretch blow phase significantly enhances the oxygen and moisture barrier properties of the plastic polymer, ensuring that valuable perishable contents remain fresh, visually appealing, and structurally protected during demanding long-distance logistical transportation.
Infant Care and Baby Feeding Bottles
Producing remarkably safe, reliable, and highly resilient infant care products, particularly premium baby feeding bottles, is a highly specialized engineering application that requires flawless execution. Our heavy-duty injection stretch blow moulding machine demonstrates exceptional proficiency and consistency in processing specialized, heat-resistant, and entirely BPA-free polymers such as Tritan and PPSU. These specialized materials require exact, unwavering thermal control during the injection stretch blow molding process to ensure the final product can easily withstand repeated high-temperature boiling sterilization and intense mechanical impacts, thereby delivering absolute peace of mind to parents and healthcare professionals alike.
6. About Us
As a professional Injection Stretch Blow Molding Machine manufacturers Our state-of-the-art facility integrates R&D, precision machining, and rigorous testing to ensure every machine meets international standards. By using top-tier components from brands like Yaskawa and Parker, we ensure longevity and reliability.
Developed specialized blow molding machines for the packaging of various materials (PET/PETG/PC/PCTG/PP), including cosmetics, water, oil, beverages, food, pharmaceuticals, and baby products. Especially in high-end cosmetics, food, and pharmaceutical specialized machines, we have consistently maintained a leading position in the industry.
Whether you are actively searching for a modern, highly efficient replacement of asb and aoki machines to massively upgrade your aging, inefficient fleet, or you are ambitiously establishing a brand new, state-of-the-art automated production facility from the ground up, we firmly possess the deep, specialized industry expertise and the cutting-edge, proven technology required to successfully elevate your manufacturing capabilities to unprecedented, highly profitable global heights.
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7. Field Engineering Notes & Client Testimonials
Location: Bogota, Colombia | Application: High-End Cosmetic Packaging
"As the chief maintenance engineer for a prominent, high-volume cosmetics packaging facility here in Bogota, I have personally overseen the installation and daily operation of numerous blow molding systems over the past decade. Our recent strategic transition to the EP-HGYS200-V4 Injection Stretch Blow Molding machine has been nothing short of a paradigm shift for our factory's production metrics. We specifically procured this advanced equipment as a direct replacement of ASB and Aoki legacy systems that were consistently consuming excessive electricity and requiring frustratingly frequent hydraulic recalibrations. The brilliant single-step injection stretch blow molding process of this new machinery entirely eliminated the energy-heavy preform reheating stage, resulting in an immediate and verifiable drop in our facility's monthly energy expenditure. Furthermore, the dimensional accuracy of the threaded necks on our heavy-wall PETG cosmetic jars is absolutely impeccable, completely eliminating the costly leakage issues we previously faced on the filling line. The equipment's robust mechanical integrity and the highly intuitive digital interface have drastically reduced our mechanical downtime, allowing our team to confidently maintain a continuous, high-yield production cycle with minimal supervisory intervention."
Location: Medellin, Colombia | Application: Pharmaceutical Sterile Containers
"Operating a highly controlled cleanroom environment for pharmaceutical packaging in Medellin introduces incredibly stringent regulatory compliance challenges, particularly regarding airborne particulate contamination and exact volumetric tolerances. We proactively integrated the EP-HGYS200-V4 into our sterile production line strictly for manufacturing specialized medical vials and accurate liquid medicine dispensers. From a rigorous engineering standpoint, the operational precision of the servo-driven injection stretch blow molding process on this machine is simply extraordinary. The intelligent four-station rotary design ensures that the molten polymer transitions smoothly from the injection phase directly to stretch blow molding without any ambient atmospheric exposure, which is absolutely critical for maintaining complete sterility. We have meticulously tracked the performance data over several quarters, and the yield rate of defect-free, structurally sound pharmaceutical bottles has consistently exceeded our most optimistic engineering projections. The superior thermodynamic stability of the temperature conditioning station ensures that every single batch possesses identical wall thickness distribution and excellent barrier properties, thoroughly safeguarding the sensitive medical contents inside. This injection stretch blow moulding machine has thoroughly proven its robust reliability and technical superiority."
8. Integrated Industrial Solutions: Enhancing System Compatibility

Frequently Asked Questions (FAQ)
Q1. When is the ideal time to schedule preventative maintenance for the injection stretch blow mold components?
A1. We strongly recommend conducting comprehensive preventative maintenance on the injection stretch blow mold tooling and hydraulic valves every three months to ensure continuous, uninterrupted production and prolonged mechanical lifespan in busy factories.
Q2. How do I verify the exact production cycle time for manufacturing heavy-wall PETG cosmetic jars?
A2. You can easily request a detailed engineering evaluation from our technical supplier team; we will calculate precise cycle times based on your specific cosmetic container weight, material properties, and required wall thickness.
Q3. What essential infrastructure preparations are required before installing the injection stretch blow moulding machine in Medellin?
A3. Your industrial facility must prepare a stable three-phase electrical power supply, high-pressure clean compressed air systems, and a reliable industrial chilled water circuit to guarantee the optimal performance of the injection stretch molding unit.
Q4. Which specific thermoplastic materials can be processed efficiently using these injection stretch blow molding machines?
A4. Our versatile injection stretch blow molding machine manufacturers designed this equipment to flawlessly process a vast array of high-grade resins, including PET, PP, PC, Tritan, and PETG, catering perfectly to diverse industrial packaging applications.
Q5. Where can I watch a detailed operational Injection stretch blow molding video demonstrating the four-station process?
A5. You can request access to our exclusive technical resource library through our customer portal, where we host comprehensive Injection stretch blow molding video tutorials detailing every stage of the automated production cycle.
Editor: PXY

