EP-HGY650-V4 spuitgiet-rekblaasvormmachine | 4 stations
The EP-HGY650-V4 Injection Stretch Blow Molding machine engineered specifically for large-capacity vessels ranging from 5L to 20L, this four-station powerhouse eliminates the inefficiencies of traditional two-step processes. In the rapidly industrializing markets of Colombia, particularly in major hubs like Bogotá and Medellín, the demand for high-clarity, high-strength PET and PETO containers is soaring. This machine offers a strategic advantage for manufacturers of edible oils, bulk water, and industrial chemicals, providing a seamless transition from raw resin to finished product.
1. Technical Engineering Specifications: EP-HGY650-V4
| Item | Eenheid | Eénstaps spuitgiet- en rekblaasvormmachine (4 stations) | |||
|---|---|---|---|---|---|
| Machinenaam | Eénstaps spuitgiet- en rekblaasvormmachine (4 stations) | ||||
| Model | HGY650-V4 | ||||
| Fabrikant | HENGGANG | ||||
| Materiaal | PET/PETG | ||||
| Schroefdiameter | MM | 50 | 55 | 60 | / |
| Theoretisch injectievolume | CM³ | 340 | 420 | 480 | / |
| Schroefrotatiesnelheid (RPM) | r/min | 180 | 150 | 150 ~ 220 | / |
| Injectieklemkracht | KN | 400 | |||
| Blaasklemkracht | KN | 400 | |||
| Motorvermogen | KW | 75.7 | |||
| Verwarmingsvermogen | KW | 15 | |||
| Blaasluchtdruk | MPA | 2.0-3.5 | |||
| Koelwaterdruk | MPA | 0.4-0.6 | |||
| Machine Oliekoeler Waterdruk | MPA | 0.3-0.4 | |||
| Temperatuur van het koelwater voor de machineolie | °C | 20-25 | |||
| Spanning | V | 370-400 | |||
| Afmetingen (L*B*H) | MM | 6100x2600x4200 | |||
| Gewicht | T | 28 | |||
EP-HGY250-V4-B Injection Stretch Blow Molding Machine Product Dimensions
| Productafmetingen | Eenheid | Waarde | |||
|---|---|---|---|---|---|
| Producthoeveelheid | PCS | 1 | 2 | 3 | 4 |
| Flesdiameter (BD) | MM | 280 | 235(280) | 230 | 180 |
| Fleshoogte (H) | MM | 510 | |||
| Halsdiameter (E) | MM | 140 | 120 | 90 | 84 |
| Maximale flesinhoud (ml) | L | 20 | 20 | 12 | 5 (7) |
| Max. flesgewicht (g) | G | 900 | 460 | 310 | 230 |
2. Materiaalveelzijdigheid en verwerkingsmogelijkheden van de spuitrekblaasvormmachine
| Technische standaard | Machineparameters |
|---|---|
| Gebruikmakend van 3 sets servopompsystemen; | Screw Diameter: 60mm (optional); |
| Inovance/WEICHI servo motor power: 75KW; | Theoretical Injection Capacity: 480g; |
| Using the Inovance/ MIRLE PLC; | Injection clamping force: 400KN; |
| De draaitafel is uitgerust met een Japanse Yaskawa servomotor of een WEICHI servomotor met een Taiwanese TSUNTIEN reductiekast; | Upper mold stroke: 1070mm; |
| De blaasvormstructuur maakt gebruik van een hydraulisch cilinder- of een dubbel servomotor-matrijsklemsysteem met hogedrukcompensatiefunctie; | Lower mold stroke: 550mm; |
| Gebruikmakend van de Amerikaanse Parker hogedrukklep; | TEMP. Regelende kernslag: 300 mm; |
| Het gebruik van de Airtak-luchtcilinder; | TEMP. regelslag van de loop: 300 mm; |
| Using integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system's built-in temperature control system; | Take-out stroke: 300mm; |
| Using hydraulic pressure control valve of YUKEN from Taiwan,China; | Blowing clamping force: 400KN (single side); |
| De olieleiding is gemaakt van geïmporteerd materiaal uit Italië; | Slag van de slagkern: 300 mm; |
| The screw is heated by a nano-far-infrared energy-saving heating ring (15KW); | Blow mold stroke: 175+175mm; |
| De injectie-eenheid wordt aangestuurd door een enkele cilinder. De smeltmotor kan hydraulisch of door een servomotor worden aangestuurd. | Inhoud olietank: 600 liter; |
| De olieleiding is gemaakt van geïmporteerd materiaal uit Italië; | Size(L×W×H): 6.1×2.6×4.2m; |
| Total power of the machine: 90.7KW. | Weight: 28T. |
3. Revolutionizing Large Volume Production with One-Step Technology
De spuitrekblaasvormproces integrated within the HGY650-V4 is a closed-loop system designed for maximum thermal efficiency. Unlike the two-step method which requires reheating cold preforms, this One-step injection stretch blow molding machine utilizes the residual heat from the injection stage to perform stretching and blowing. This not only reduces energy consumption by up to 40% but also prevents surface micro-scratches and dust accumulation, which are critical for the aesthetics of high-end cosmetic or food-grade containers. For Colombian enterprises looking to optimize their cost-per-unit, the spuitrekblaasvormmachine price-to-performance ratio is unmatched, especially when competing against western alternatives. The four-station design—Injection, Pre-conditioning/Tail-cutting, Stretch Blowing, and Take-out—ensures that each stage is perfectly timed to the material's specific heat profile, resulting in superior wall thickness distribution and crystalline transparency.
As a nieuwe spuitrekblaasvormmachine, the V4 series incorporates the latest in servo-hydraulic hybrid systems. This allows for extremely silent operation (crucial for modern urban factories) and ultra-precise pressure control during the critical stretch-blow phase. Whether you are producing 5-gallon water carboys or 20L chemical drums, the machine's ability to handle complex geometries while maintaining strict neck tolerance is a testament to its engineering excellence. It is widely recognized by injection stretch blow molding machine suppliers as a robust replacement for legacy systems, offering a replacement of asb and aoki standard performance with modernized control interfaces and lower maintenance overhead.
4. Engineering Dynamics: The 4-Station Superiority
Understanding the spuitrekblaasvormproces is vital for optimizing production yields. In the first station, the high-precision spuitgieten, strekken en blazen creates a preform with perfect neck finishing. The second station is where the "magic" happens—thermal conditioning. Here, the preform's temperature is balanced to ensure that when it reaches the third station, the biaxial stretching is uniform. Station three employs heavy-duty stretch rods and high-pressure air (up to 3.5 Mpa) to expand the material into the final spuitgiet-, rek- en blaasvormproducten. Finally, station four automatically ejects the bottles onto a conveyor, ready for labeling and filling. This white injection stretch blow moulding machine configuration is highly favored for its sanitary advantages, as the bottles are never touched by human hands or exposed to external contaminants until they are sealed.
For operators in Colombia, the intuitive HMI allows for real-time monitoring of Injection stretch blow molding video feeds and sensor data. This transparency in the injection stretch blow molding machines operation allows for immediate micro-adjustments to screw speeds or blowing pressures, drastically reducing the "scrap rate" common in two-step processes. High-volume manufacturers will appreciate the 28-ton solid frame which dampens vibration, extending the life of the asb injection molding machine compatible molds and ensuring that high-speed cycles do not compromise the integrity of the bottle’s base or neck.
5. Material Versatility & Global Applications
Processing PET, PETO, and PETG with unmatched efficiency for diverse industries.
Bulk Beverage
Ideal for 5L to 20L water carboys. High clarity and BPA-free production meet the strictest health standards in the Andean region.
Edible Oil
Ensures leak-proof necks and high impact resistance for large volume vegetable and palm oil containers used in Colombian households.
Industrial Chemicals
The thick-wall capability of the V4 allows for safe storage of detergents and chemicals, providing a reliable grijze spuitgiet-rekblaasvormmachine industrial finish.
6. Manufacturing Excellence & Global Support
Als professionele fabrikant van spuitrekblaasvormmachines combineert onze ultramoderne fabriek onderzoek en ontwikkeling, precisiebewerking en strenge tests om ervoor te zorgen dat elke machine aan internationale normen voldoet. Door gebruik te maken van hoogwaardige componenten van merken als Yaskawa en Parker, garanderen we een lange levensduur en betrouwbaarheid.
Wij hebben gespecialiseerde blaasvormmachines ontwikkeld voor het verpakken van diverse materialen (PET/PETG/PC/PCTG/PP), waaronder cosmetica, water, olie, dranken, voedingsmiddelen, farmaceutische producten en babyproducten. Met name op het gebied van hoogwaardige machines voor cosmetica, voedingsmiddelen en farmaceutische producten hebben we een consistente leidende positie in de branche behouden.
Workshop
7. Voice of the Engineer: Field Reports
Engineer: Carlos R. | Medellín, Colombia
"Our facility was struggling with the high scrap rates of a two-step blow molding line for our 10L water carboys. After switching to the HGY650-V4 spuitrekblaasvormmachines, our production yield jumped by 22%. The consistency of the neck finish is what impressed me most; we no longer face issues with capping leakage. This One-step injection stretch blow molding machine has become the backbone of our heavy-bottle line."
Purchase Purpose: High-volume mineral water bottling expansion.
Senior Engineer: Diego M. | Bogotá, Colombia
"For the edible oil industry, PET transparency is a marketing necessity. The EP-HGY650-V4 handles PETO and PET with incredible thermal stability. The spuitblaasvormen quality is superior to anything we've used in the past 15 years. It’s a reliable vervangende spuitgiet-rekblaasvormmachine that fits perfectly into our existing automated filling lines. The support from the technical team was world-class."
Purchase Purpose: Large-scale palm oil packaging modernization.
8. Geïntegreerde oplossingen: een totaaloplossing voor de toeleveringsketen
To further enhance your factory's operational efficiency, we offer full system compatibility with auxiliary industrial components. We also manufacture professional Versnellingsbakken Ontworpen voor zware industriële toepassingen, waardoor een constante stroomoverdracht in uw hele fabriek gegarandeerd is. Ons totaalpakket zorgt ervoor dat alle systemen gesynchroniseerd zijn voor maximale duurzaamheid en minimale uitvaltijd, wat een uniform technologisch ecosysteem biedt voor uw kunststofproductie.
Veelgestelde vragen
Q1: What is the maximum height and diameter for containers produced on the HGY650-V4 four-station platform?
A1: This specific Injection Stretch Blow Molding machine can produce containers up to 510mm in height and 280mm in diameter, making it ideal for large-format liquids.
Q2: How does the Injection Stretch Blow Molding machine improve energy efficiency in large-scale edible oil factories?
A2: By utilizing the one-step process, you eliminate the need to reheat preforms. This direct heat transfer method significantly lowers the electricity cost for manufacturers looking for a sustainable spuitrekblaasvormmachines solution.
Q3: Which specific technical parameters should I look for when comparing ISBM suppliers for high-impact industrial containers?
A3: You should focus on clamping force and injection volume. Our HGY650-V4 offers 400KN force, making it a robust fabrikanten van spuitgiet-rekblaasvormmachines choice for demanding industrial applications.
Q4: Can this machine handle PETG and Tritan materials for high-clarity baby products or laboratory vessels?
A4: Yes, the spuitrekblaasvormproces on our V4 series is highly adaptable. It manages diverse resins to produce high-clarity, BPA-free spuitgiet-, rek- en blaasvormproducten for pharmaceutical and consumer use.
Q5: When considering the total cost of ownership, how does the machine's maintenance schedule compare to other global ISBM brands?
A5: Our injection stretch blow moulding machine is designed with modular hydraulic components and simplified HMI, which reduces specialized labor costs and makes it an attractive injection stretch blow molding machine suppliers option.
Q6: Why should a factory in Medellín choose a one-step machine over a traditional two-step blow moulding system?
A6: The primary benefit is the One-step injection stretch blow molding machine provides superior hygiene and footprint reduction. In urban industrial zones, saving space while maintaining medical-grade quality is a major commercial advantage.
Q7: Is the EP-HGY250-V4 a viable replacement for older asb injection molding machine units in existing production lines?
A7: Absolutely. Many of our clients use our hardware as a replacement of asb and aoki units because our injection stretch blow mold compatibility allows for a lower-cost transition to modern, efficient technology.
Redacteur: PXY
