一步吹风机-网站图标

EP-HGYS200-V4-B-注塑拉伸吹塑机-四工位

HGY200-V4-B(兼容青木小暮250型模具)

这套性能卓越的设备采用三组高响应伺服泵系统,伺服电机功率高达 49.2 千瓦,确保运行极其平稳,并显著节省电力。机器由顶级的 Inovance PLC 控制系统智能控制,搭配日本安川伺服电机和台湾 TSUNTIEN 减速机,用于转盘旋转,保证工位切换时达到微米级精度。螺杆采用先进的纳米远红外节能加热环进行加热,功率为 15 千瓦,确保熔体均匀,同时最大限度地减少环境热损失。

1. 技术规格和性能参数

物品 单元 一步式注塑拉伸吹塑成型机(4工位)
姓名 一步式注塑拉伸吹塑成型机(4工位)
模型 HGY200-V4-B(兼容日本Aoki 250模具)
制造商 横岗
材料 PET/PETG
螺纹直径 毫米 40 50 55 60
理论注射体积 立方厘米 240 340 380 480
螺杆转速(RPM) 转/分钟 270 180 150 150~220
注射夹紧力 克努尔特人 300
吹气夹紧力 克努尔特人 250
电机功率 柯威 49.2
加热功率 柯威 15
吹气压力 百万 2.0-3.5
冷却水压力 百万 0.4-0.6
机油冷却器水压 百万 0.3-0.4
机油冷却器水温 摄氏度 20-25
电压 V 370-400
尺寸(长*宽*高) 毫米 4800x2000x3800
重量 T 13

EP-HGYS200-V4-B型注塑拉伸吹塑机-四工位产品尺寸

产品数量 1 2 3 4 5 6 7 8 10 12
瓶身直径(BD) 毫米 118 110 105 100 68 65 48 45 38 26
瓶身高度(H) 毫米 280 150 100
颈部直径(E) 毫米 90 90 90 65 38 32 26 25 23 15
最大瓶装容量(毫升) 机器学习 2500 1500 900 750 350 200 100 50 30 20
最大瓶子重量(W)(g) G 150 65 45 35 30 28 25 20 15 10

一步吹风机产品展示5

2. 注塑拉伸吹塑机的工作原理

The core of this groundbreaking technology revolves around an advanced, servo-driven four-station rotary system that meticulously handles every distinct stage of the bottle creation process with absolute precision and repeatability. In the first station, the raw thermoplastic material, typically PET or PETG, undergoes the injection phase, where it is thoroughly melted by a high-efficiency screw and injected under extreme pressure into the preform mold cavity to create the initial, precise shape of the neck and body. Unlike traditional, outdated two-step methods that require cooling and subsequent reheating, our advanced injection stretch blow molding machines immediately transfer the still-hot preform directly to the second station—the temperature conditioning or regulating station. Here, the preform's internal and external temperatures are carefully equalized and maintained at the exact optimal stretching temperature, taking full advantage of the latent heat naturally retained from the initial injection phase. This highly intelligent heat preservation methodology is the definitive key to the massive energy-saving capabilities of our Injection Stretch Blow Molding machine, reducing power consumption drastically. Following this thermal conditioning, the preform rapidly rotates into the third station, which serves as the heart of the biaxial stretch blow molding process. A precisely controlled mechanical stretch rod extends downwards to vertically orient the polymer molecules, while high-pressure filtered air simultaneously expands the material horizontally against the chilled walls of the blow mold. This simultaneous biaxial orientation dramatically enhances the mechanical tensile strength, visual clarity, and gas barrier properties of the final container, making it ideal for carbonated beverages or sensitive cosmetics. Finally, the perfectly finished product rotates to the fourth station for automated, scratch-free ejection. The flawlessly synchronized operation of these four distinct stations ensures that our Injection Stretch Blow Molding machine operates at absolute maximum efficiency, minimizing cycle times down to the second while maintaining strict, uncompromising dimensional tolerances for every single bottle produced on your factory floor.

3. 负载型聚合物材料

The versatility of the raw materials processed by our equipment is a significant factor in why many Colombian manufacturers prefer our solutions. The EP-HGYS200-V4-B Injection Stretch Blow Molding machine is meticulously calibrated to process premium-grade polymers, with a primary focus on Polyethylene Terephthalate (PET) and Polyethylene Terephthalate Glycol (PETG). These materials are highly favored in the global and South American packaging industries due to their outstanding optical clarity, which closely mimics glass while remaining entirely shatterproof and significantly lighter for transportation logistics. When utilizing our Injection Stretch Blow Molding machine, the injection stretch blow molding process perfectly aligns the polymer chains of PET and PETG, exponentially increasing the material's inherent barrier properties against oxygen and carbon dioxide transmission. This makes it an absolutely indispensable choice for preserving the shelf life of sensitive consumables. Additionally, PET and PETG are fully recyclable materials, aligning seamlessly with Colombia's growing environmental regulations and sustainability initiatives. By leveraging the high material utilization rates and near-zero scrap production characteristic of our injection stretch blow mold designs, manufacturers can drastically reduce their ecological footprint while simultaneously improving their bottom-line profitability through reduced raw material waste. Whether you are producing thick-walled luxury cosmetic jars or ultra-clear pharmaceutical vials, our machine handles these polymers with unmatched thermal stability and injection precision.

一步吹气机-PET

 

4. 注塑拉伸吹塑机的材料通用性和加工能力

技术标准 机器参数
伺服泵系统 使用3套伺服泵系统 螺纹直径 50毫米(可选)
伺服电机功率 汇川/潍柴伺服电机功率:49.2KW 理论注入能力 442克
PLC控制系统 使用 Inovance/MiRLE PLC 注射夹紧力 300千牛
转盘驱动 转盘配备日本安川伺服电机或威驰伺服电机,并配有台湾津天减速器。 上模行程 600毫米
高压阀 使用美国派克高压阀 下模行程 350毫米
气缸 使用Airtak气缸 温度。调节核心划水 300毫米
温度控制 Using an integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system's built-in temperature control system 温度调节枪管行程 350毫米
液压压力控制阀 采用中国台湾YUKEN公司的液压压力控制阀 出击 175毫米
螺杆和物料管道的加热功率 15千瓦 吹气夹紧力 250KN(单侧)
吹塑结构 吹塑成型结构采用液压缸或双伺服电机模具锁模系统,并具有高压补偿功能。 吹气核心冲程 300毫米
注射单元控制 注射单元由单个油缸控制。熔体马达可采用液压控制或伺服电机控制。 吹塑动作 75+75毫米
机器的总功率 64.2千瓦 油箱容积 300升
尺寸(长×宽×高) 4.8×2×3.8米
重量 13吨
兼容 日本AOKI-250模具

 

5. EP-HGYS200-V4-B型注塑拉伸吹塑机-四工位应用场景

EP-HGYS200-V4-B 注塑拉伸吹塑机是一款高度灵活的制造平台,能够服务于多个高价值行业。以下是我们技术优势显著并能带来最大投资回报的关键领域。

高端化妆品包装

在竞争激烈的哥伦比亚化妆品市场,包装美观度对消费者的购买决策起着至关重要的作用。我们的注塑拉伸吹塑成型机擅长生产厚壁、玻璃般光泽的PETG玻璃罐和造型优雅的乳液瓶。注塑拉伸吹塑模具的精准性确保瓶颈上复杂的螺纹设计完美成型,从而保证了高价精华液和面霜的防漏性能。我们采用的一步成型工艺实现了高光泽度和完美透明度,使化妆品品牌在货架上脱颖而出,从而提升零售价值。

药用小瓶和医用容器

制药行业对无菌性、精确的体积一致性和零污染风险有着极高的要求。我们的注塑拉伸吹塑成型机采用封闭式单级设计,是医疗包装的理想解决方案。由于瓶坯在吹制成瓶之前从未接触过外部储存或处理,因此彻底消除了颗粒污染的风险。哥伦比亚的制药公司利用我们的设备生产眼药水瓶、药片分配器和液体药物小瓶,尺寸精度极高,确保与儿童安全瓶盖和自动化灌装线完美兼容。

优质婴儿用品和奶瓶

在婴儿奶瓶的生产过程中,安全性和耐用性是不可妥协的。我们采用先进的注塑拉伸吹塑成型机,使用安全无毒、不含双酚A (BPA) 的材料,例如 Tritan 或特制 PET,生产出的奶瓶能够经受反复消毒,并保持晶莹剔透的质感。双轴拉伸工艺显著提高了奶瓶的抗跌落冲击能力,确保奶瓶在意外跌落时不会破碎。注塑工艺保证了瓶颈的精准度,使硅胶奶嘴能够紧密牢固地贴合,防止喂奶过程中发生危险的漏奶现象。

特种食品和饮料容器

在哥伦比亚,食品饮料行业的主要目标是保持风味并延长保质期。我们的注塑拉伸吹塑成型机可生产用于花生酱、蜂蜜和香料的广口瓶,以及用于浓缩能量饮料或高档酒类的专用小瓶。我们独特的拉伸吹塑工艺赋予产品卓越的气体阻隔性能,有效隔绝氧气,锁住风味。此外,我们的设备可直接替代ASB和AOKI的机器,使食品包装商能够无缝集成我们的技术,并立即受益于更低的运营成本和更高的生产效率。

注塑拉伸吹塑产品示例

6. 关于我们:您专业的制造合作伙伴

作为专业的注塑拉伸吹塑机制造商,我们拥有先进的生产设施,集研发、精密加工和严格测试于一体,确保每一台机器都符合国际标准。我们采用安川和派克等顶级品牌的优质零部件,保证机器的耐用性和可靠性。

我们研发了用于包装各种材料(PET/PETG/PC/PCTG/PP)的专用吹塑机,产品涵盖化妆品、水、油、饮料、食品、药品和婴幼儿用品等。尤其在高端化妆品、食品和药品专用机械领域,我们始终保持着行业领先地位。

无论您是积极寻找现代化、高效的 ASB 和 Aoki 机器替代品,以大规模升级您老旧、低效的设备,还是雄心勃勃地从零开始建立一个全新的、最先进的自动化生产设施,我们都拥有深厚的专业行业知识和尖端、成熟的技术,能够成功地将您的制造能力提升到前所未有的、高利润的全球高度。

车间

注塑拉伸吹塑机供应商车间
注塑拉伸吹塑成型机组装
注塑拉伸吹塑成型
注塑拉伸成型组件

7. 工程洞察:客户现场笔记

阅读来自现场操作我们系统的高级制造工程师的真实操作反馈。

国家:哥伦比亚 | 应用领域:高端化妆品包装

"As the Chief Process Engineer for a major cosmetics brand based in Bogota, our primary challenge was finding a reliable machine capable of producing thick-walled PETG jars with zero optical distortion. We integrated this Injection Stretch Blow Molding machine into our main line six months ago. The four-station rotary mechanism provides an astonishing level of temperature control during the conditioning phase, which completely eliminated the haziness we experienced with our older two-stage equipment. The fact that it acts as a perfect replacement of asb and aoki systems allowed us to mount our existing injection stretch blow mold inventory without any expensive modifications. The servo-driven clamping unit is incredibly stable, and we have seen our energy consumption drop significantly while our production yield of flawless containers has never been higher."

国家:哥伦比亚 | 应用:医药液体容器

"Operating a medical-grade packaging facility in Medellin requires strict adherence to hygiene and dimensional accuracy. We procured this Injection Stretch Blow Molding machine to overhaul our eye-drop bottle production. Because the injection stretch blow molding process occurs continuously within a single enclosed environment, the risk of particulate contamination is completely mitigated. The theoretical injection volume of 380 cm³ handles our multi-cavity molds with ease, and the 300 KN injection clamping force ensures the neck finishes are molded to absolute perfection, which is critical for our tamper-evident caps. The machine's interface is highly intuitive, allowing our local technicians to easily adjust the stretch rod timing and blowing pressure. It is undeniably the most robust piece of equipment on our floor."

8. 综合系统集成及相关产品

在现代工业制造中,单台机器的效率高度依赖于整个生产生态系统的协同作用和兼容性。作为领先的注塑拉伸吹塑成型机供应商,我们强大的制造能力使我们能够为您的工厂提供全面的端到端机械解决方案。例如,在自动化农产品加工和包装线旁常见的重型输送系统中,旋转动力的同步至关重要。为了支持这些复杂的机械基础设施,我们还生产高度耐用的产品。 变速箱 这些产品经过专门设计,可与自动化分拣和包装机械完美对接。选择我们的集成解决方案,哥伦比亚的工厂经理将受益于我们的一站式供应模式,确保从注塑拉伸吹塑机内部复杂的伺服驱动器到驱动输送带的重型齿轮系统,每个机械部件都能以统一的可靠性运行。这种整体解决方案可大幅减少维护停机时间,简化采购流程,为您的整个工厂提供统一的机械基础。

一步式吹风机相关产品齿轮箱

常见问题解答 (FAQ)

问题1:注塑拉伸吹塑成型机如何保持药品药瓶如此严格的尺寸公差?

A1:该机器采用极其坚固的双伺服电机夹紧系统,并结合先进的高压补偿功能。这确保注塑拉伸吹塑模具在巨大压力下始终保持绝对锁定,防止任何微小位移,并保证关键的颈部螺纹完美成型,从而实现防篡改密封。

Q2:这款新型注塑拉伸吹塑成型机可以有效加工哪些具体的化妆品包装材料?

A2:我们高度通用的设备专为加工各种优质化妆品包装聚合物而设计,尤其适用于PET、高透明度PETG和耐用的Tritan。这些材料确保您的奢华化妆品罐拥有如玻璃般晶莹剔透的质感,同时保持卓越的抗碎裂性能,从而确保运输安全。

Q3:我们可以在哪里观看演示该特定型号注塑拉伸吹塑成型工艺的深度视频?

A3: We highly encourage engineers to view our comprehensive operational demonstrations. You can easily access high-definition injection stretch blow molding video resources through our official website's media gallery or by requesting a private digital presentation link directly from our dedicated technical sales representatives.

Q4:升级到一步注塑拉伸吹塑成型工艺后,哪些具体的运营成本会显著降低?

A4:采用我们的一步式工艺,可以大幅降低电力成本,因为它完全省去了传统两步式工艺中耗能巨大的预制件再加热炉。此外,由于不再需要占用大量空间来存储中间预制件库存,因此也能显著降低仓储成本。

Q5:在哥伦比亚,我们可以生产哪些具体的注塑拉伸吹塑产品来扩展我们的食品包装产品组合?

A5:这款功能强大的机器使您能够无缝生产各种优质食品级产品,包括用于花生酱和蜂蜜的超透明宽口罐、优雅的调味瓶和耐用的运动饮料容器,所有这些产品都具有卓越的增强阻隔性能,可最大限度地延长产品的保质期。

Q6:为什么哥伦比亚领先的化妆品制造商更喜欢四工位注塑拉伸吹塑成型机设计?

A6:领先的化妆品品牌更青睐四工位设计,因为独立的温控工位能够确保整个预成型坯体表面温度分布完全均匀。这种精准的温度控制彻底消除了诸如雾状或壁厚不均等视觉缺陷,从而每次都能打造出完美无瑕的奢华级包装。

编辑:PXY