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EP-HGA.FS-1CG196 PET / PETG Bottle Blow Molding Machine

The EP-HGA.FS-1CG196 is a large-format, fully automatic blow molding machine designed for PET and PETG containers ranging from compact cosmetic bottles all the way up to 5000 ml industrial or household packaging. As a two-stage blow molding machine, it decouples the preform reheat and bottle blowing phases, giving production teams precise control over each step of the process independently. This architecture is particularly valuable when running wide-neck containers — up to 170 mm body diameter and a neck diameter range reaching 110 mm — where maintaining uniform wall distribution across the full cavity height demands careful thermal management and controlled stretch rod speed.

Powered by servo motors from internationally recognized brands, paired with precision reducers and a programmable PLC control system, this pet blow molding machine delivers up to 600 bottles per hour while keeping energy consumption well-managed through intelligent drive control. The heating section provides a maximum output of 24 kW, with an average working load around 12 kW — reflecting the efficiency gains that a servo-controlled auto blowing machine achieves over older pneumatic or purely hydraulic designs.

EP-HGA.FS-1CG196 PET / PETG Bottle Blow Molding Machine

Large-Capacity Two-Step Blow Molding Machine for Daily Chemicals, Cosmetics & Industrial Bottle Production

Technical Parameters — EP-HGA.FS-1CG196

پارامتر واحد EP-HGA.FS-1CG196 Category
Clamping Stroke میلی‌متر 225 Molding
Mold-Open Distance میلی‌متر 509 Molding
Mold-Close Distance میلی‌متر 284 Molding
Stretching Stroke میلی‌متر 450 Molding
Preform Mold-Open Distance میلی‌متر 50 Molding
Preform Mold-Close Distance میلی‌متر 196 Molding
Preform Holder Count 40 Molding
Cavities 1 Molding
حداکثر حجم کانتینر میلی‌لیتر 5000 Container
Neck Diameter Range میلی‌متر 110 Container
Max Container Diameter میلی‌متر 170 Container
Max Container Height میلی‌متر 330 Container
Theoretical Output bph 600 Container
Max Heating Power کیلووات 24 Electrical
قدرت گرمایش کیلووات 12 Electrical
Operating Pressure kg/cm² 7 Air System
Low Pressure Air Consumption ltr/min 800 Air System
Blowing Pressure kg/cm² 30 Air System
High Pressure Air Consumption ltr/min 3500 Air System
Cooling Water Operating Pressure kg/cm² 5–6 Cooling Water
Temperature Range درجه سانتیگراد 8–12 Cooling Water
Cooling Flow Rate ltr/min 30 Cooling Water
ابعاد دستگاه (طول×عرض×ارتفاع) میلی‌متر 3510×1830×2000 Machine
وزن دستگاه kg 2800 Machine

Blow molding machine customer installation site

Why Choose the EP-HGA.FS-1CG196 Blow Molding Machine

Extra-Large Cavity Clearance

With a mold-open distance of 509 mm and a clamping stroke of 225 mm, this blow molding machine accommodates large, wide-body PET containers up to 170 mm in diameter. This makes it the right solution for 2L to 5L household cleaning products, edible oil packaging, and large-format cosmetic dispensers that smaller machines simply cannot handle.

High Blowing Pressure Capability

Operating at up to 30 kg/cm² blowing pressure with a high-pressure air consumption of 3500 ltr/min, the machine develops the cavity pressure needed to fully form large-volume PETG containers with intricate surface detail. This level of blowing force, combined with a 450 mm stretch rod stroke, ensures complete material orientation even in tall, narrow-necked bottle geometries.

Intelligent Servo Drive System

Servo-driven clamping and stretching reduce cycle time variability and eliminate the heat and noise associated with traditional hydraulic drives. The result is a plastic blow molding machine that sustains 600 bph theoretical output over full production shifts while consuming measurably less energy — an important factor for factories managing rising utility costs in Colombia, the Philippines, or Eastern Europe.

Multi-Resin Compatibility

The heating oven's adjustable infrared zones accommodate both standard PET and impact-modified PETG resins, as well as tinted and recycled preform formulations. This flexibility allows manufacturers to run different bottle SKUs on the same bottle blow molding machine without investing in separate equipment for each resin grade.

Stable Long-Run Cooling

A dedicated cooling water circuit operating at 5–6 kg/cm² with a controlled temperature band of 8–12°C and a 30 ltr/min flow rate stabilizes mold surface temperature during extended production campaigns. Consistent mold temperature is the primary factor preventing crystallization streaks and wall stress in large-volume PET containers processed on an automatic pet blowing machine.

Two-Step Process Advantages

The two step blow molding machine approach allows preforms to be sourced externally or produced in-house on a separate schedule, giving operations managers the flexibility to buffer preform inventory and schedule blow molding runs independently. For high-volume daily chemical factories in Latin America, this separation significantly improves overall equipment effectiveness and simplifies production planning.

PET PETG blow molding machine product line

Mold System

Preform Injection Mold for large-volume blow molding machine

Preform Injection Mold

The gate lip is split into two precision-fitted sections that enforce coaxial alignment throughout the entire preform forming stroke, eliminating the wall-thickness asymmetry that can undermine large-format bottle quality. Cooling passages are routed to draw heat uniformly from the preform body, shortening cycle intervals without introducing thermal gradients that could weaken the finished bottle. Forming surfaces are manufactured from 2316 imported die steel — chosen for its resistance to rust and its response to heat treatment — while the core plate, cavity plate, and structural elements are machined from 420 stainless steel for sustained corrosion resistance in continuous-production environments. Maintenance is simplified through accessible component layout, and standardized interchangeable fittings allow a single mold to serve multiple preform profiles, reducing tooling capital expenditure across diverse bottle product ranges.

Blowing Mold for PET PETG bottles

Blowing Mold

Each blowing mold is constructed from premium-grade tool steel selected for a combination of surface hardness and thermal conductivity — properties that directly determine how quickly and evenly the mold cavity sets the bottle shape under 30 kg/cm² blowing pressure. Bottle cavity geometries are developed through advanced 3D design software, enabling complex contours, textured surfaces, and asymmetric profiles common in premium cosmetic packaging to be reproduced with precision. A wide catalog of verified bottle profiles is available off-the-shelf, and custom designs can be developed to customer specification. Internal water channels are optimized through simulation to deliver balanced cooling across the full cavity surface, and every metal component is finish-machined on CNC equipment to ensure dimensional consistency from mold to mold and batch to batch.

سناریوهای کاربردی

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لوازم آرایشی لوکس

Large-volume toner, body lotion, shampoo, and conditioner bottles with wide-neck PETG constructions requiring the 170 mm body diameter clearance this blow molding machine provides. Ideal for premium skincare lines in Colombia and export markets.

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Household Cleaning Products

Floor cleaner, laundry liquid, and multipurpose spray containers from 1L to 5L. The 5000 ml maximum volume makes this automatic pet blowing machine the natural choice for high-volume household cleaning bottle production lines.

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Edible Oil & Condiments

PET bottles for cooking oils, vinegars, sauces, and condiments at 2L to 5L capacity. The wide mold opening of 509 mm comfortably handles the large footprint molds needed for these bulkier container formats without sacrificing cycle speed.

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بسته بندی دارویی

Wide-mouth tablet jars, large-volume syrup bottles, and medical liquid containers requiring pharmaceutical-grade cleanliness and dimensional accuracy. PETG's clarity and chemical resistance make it preferred for this category on fully automatic blow moulding machines.

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Baby & Maternal Care

Large-format baby wash, baby oil, and body care containers in BPA-free PETG. The two-stage process permits careful thermal conditioning of each preform before blowing, resulting in the uniform walls needed for safe, squeezable infant care packaging.

How to Select the Right Blow Molding Machine for Large-Volume Production

When evaluating a blow molding machine for large-container production, four technical criteria are non-negotiable: maximum container volume, mold opening travel, blowing pressure capacity, and high-pressure air supply volume. The EP-HGA.FS-1CG196 scores at the high end on all four — 5000 ml volume, 509 mm mold-open distance, 30 kg/cm² blowing pressure, and 3500 ltr/min high-pressure air consumption. If your target bottles fall within a body diameter of 170 mm and a height of 330 mm, this two stage blow molding machine matches the specification without requiring a larger, more expensive platform.

A secondary consideration is the resin mix. If your production includes both standard PET and more demanding PETG grades — for example, switching between household cleaning bottles and pharmaceutical jars — look for a machine with independently adjustable heating zones and programmable PLC recipes that store separate process parameters for each bottle type. This pet blowing machine for manufacturers includes that capability, allowing recipe changeovers without extended manual re-tuning.

Finally, factor in auxiliary equipment compatibility before committing to a machine. The EP-HGA.FS-1CG196's 3500 ltr/min high-pressure air demand requires a correctly sized oil-free air compressor; pairing it with an undersized compressor will limit blowing pressure and degrade bottle quality. Plan the full line — machine, compressor, chiller, mold temperature controller, and inspection system — as an integrated system for reliable, repeatable production.

Blow molding machine manufacturing workshop

Our Capabilities & Partner Brands

More than two decades of focused research and development underpin every blow molding machine we bring to market. Our engineering team's accumulated experience spans machine design, process optimization, and global production management across dozens of resin types and bottle formats. We hold multiple national patents covering servo-driven blowing mechanisms, energy-efficient heating systems, and mold quick-change technologies. Specialized machines have been developed for PET, PETG, PC, PCTG, and PP materials — covering cosmetics, water, oil, beverages, food, pharmaceutical, and baby product packaging with equal confidence.

Our production systems are continually refined and upgraded, and our client list spans internationally recognized consumer brands including Yibao, Haitian, Luhua, Walch, Blue Moon, Proya, Libai, Estée Lauder, Walmart, Da Senlin, and Shining Eye Drops — brands whose quality departments hold every piece of packaging equipment to rigorous standards.

Partner Brands:

Partner brand logos

Compatible Auxiliary Equipment

Building a complete production cell around your blow molding machine requires matched auxiliary systems. The equipment below integrates directly with the EP-HGA.FS-1CG196 for a one-stop supply advantage:

Oil-free air compressor for blow molding machine
Oil-Free Air Compressor

Sized to deliver the 3500 ltr/min high-pressure air this blow molding machine demands, an oil-free compressor protects cavity cleanliness and prevents oil contamination in food-grade or pharmaceutical PET bottles. Proper compressor matching is critical for maintaining full blowing pressure at 30 kg/cm² across all production hours.

کنترل کننده دمای قالب
کنترل کننده دمای قالب

Works alongside the integrated cooling water circuit to maintain precise mold surface temperature during large-cavity blowing cycles. Particularly valuable for PETG processing, where surface temperature directly affects gloss level and transparency in the finished cosmetic or pharmaceutical bottle.

Bottle Visual Inspection Machine
Bottle Visual Inspection Machine

Automated inspection downstream of the blow molding machine catches wall thickness deviations, surface defects, and neck deformities at line speed. Essential for pharmaceutical and food-grade bottle production where a single non-conforming container reaching the filling line can trigger a costly product recall.

Industrial chiller and compressor for blow molding
Industrial Chiller & Compressor System

An industrial chiller maintains cooling water at the required 8–12°C, supporting the 30 ltr/min circuit flow that the mold system depends on during extended shifts. Paired with a correctly rated compressor, this completes the infrastructure needed for uninterrupted 24-hour operation on this automatic pet blowing machine.

درباره ما

We are a specialist manufacturer with more than 20 years of concentrated experience in designing, engineering, and producing blow molding machines and injection blow molding machine systems for global markets. Our engineering capability covers the full spectrum from compact single-cavity machines for cosmetic bottle production to large-format, multi-cavity systems handling 5L containers for household and industrial applications. Every machine passes through a structured factory acceptance test before shipment, and our technical support team provides remote diagnostics, on-site commissioning assistance, and ongoing process engineering support across Asia, Latin America, the Middle East, and Europe.

Our production facility houses advanced CNC machining centers, precision mold manufacturing workshops, and a dedicated electrical assembly and testing area. Multiple patents have been secured for innovations in servo blow molding drive systems, multi-zone infrared heating, and fast-change mold mounting systems. From first contact through line qualification, our team acts as a manufacturing partner rather than simply a pet blowing machine manufacturer and equipment supplier.

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سوالات متداول

What is the maximum bottle size this blow molding machine can produce, and is it suitable for large-volume household cleaning product packaging in Colombia?
The EP-HGA.FS-1CG196 handles containers up to 5000 ml in volume, with a maximum body diameter of 170 mm and a maximum height of 330 mm. These dimensions cover virtually the full range of household cleaning product bottle formats sold in the Colombian market — from 1L spray bottles to 5L bulk refill containers. The 109 mm neck diameter range also accommodates the wide-mouth closures common on high-volume cleaning product packaging. For operations in Colombia scaling up household chemical bottle production, this two-stage blow molding machine provides the capacity and flexibility to handle diverse SKUs on a single platform.
How does the two-stage blow molding process work, and what advantages does it offer over single-stage injection stretch blow molding for large PET cosmetic bottles?
In the two-stage process, preforms are produced separately — either in-house or by an external supplier — and then reheated and blown on the EP-HGA.FS-1CG196 in a distinct second step. This separation allows the blow molding machine to run independently of preform injection cycles, enabling higher blowing throughput and greater scheduling flexibility. For large cosmetic bottles in PETG, the two-stage approach is often preferred because it allows the preform to be reheated with precise zone-by-zone temperature control, giving engineers more influence over material distribution in the finished bottle than a single-stage machine typically permits. It also allows manufacturers to source specialized preforms with customized wall profiles designed for a specific bottle geometry.
Which oil-free air compressor specifications should a Latin American daily chemical manufacturer pair with this automatic pet blowing machine to ensure reliable blowing pressure?
The EP-HGA.FS-1CG196 requires 3500 ltr/min at high blowing pressure (up to 30 kg/cm²) and 800 ltr/min at low operating pressure (7 kg/cm²). A correctly specified oil-free air compressor for this blow molding machine should deliver a free air delivery of at least 3500 ltr/min at 30–35 bar output pressure, with a safety margin built in for ambient temperature variations common in tropical Latin American environments. An oil-free unit is mandatory for any food-grade or pharmaceutical-grade bottle production where residual lubricant in the blowing air would contaminate the container interior. Our team can recommend compressor models matched to this machine's specific air consumption profile — see the linked compressor resource for further specification guidance.
When should a pharmaceutical packaging company in Southeast Asia choose a fully automatic blow moulding machine with a single cavity over a multi-cavity configuration?
Single-cavity blow molding machine configurations like the EP-HGA.FS-1CG196 are the right choice for pharmaceutical companies producing large-format containers — wide-mouth tablet jars, 2L to 5L syrup bottles — where the mold tool is large and the per-bottle value is high. In these applications, tooling cost per cavity is significant, and running a single cavity with a stable, repeatable process is more economical than splitting cavity count across a multi-cavity platform. Single-cavity machines also give quality engineers easier process visibility — every bottle in the run comes from the same cavity under identical process conditions, simplifying batch-level quality documentation for pharmaceutical regulatory submissions in Southeast Asian markets.
Where can a Colombian cosmetic bottle manufacturer find a pet blowing machine manufacturer that offers full line integration including inspection and cooling systems with after-sales support?
A reliable pet blowing machine manufacturer for the Colombian market should offer more than just the blow molding machine itself — look for a supplier who can provide the matched auxiliary package including oil-free air compressors, industrial chillers, mold temperature controllers, and downstream bottle visual inspection equipment, all engineered to work together. Integrated system supply means one point of responsibility for installation, commissioning, and post-startup troubleshooting.

تدوینگر: PXY