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EP-BPET-125-V4 Injection Stretch Blow Molding Machine | 4 station

The EP-BPET-125-V4 Injection Stretch Blow Molding Machine is a high-performance, 4-station system designed for efficient and precise production of plastic containers. With a screw diameter of 60mm and a theoretical injection capacity of 480cm³, it offers superior injection clamping force (685 kN) and blow clamping force (286 kN). This machine is compatible with Japanese ASB 70 molds, making it an ideal replacement for older ASB and Aoki models. The EP-BPET-125-V4 ensures energy efficiency with its advanced heating and pre-blowing stages and delivers consistent wall thickness and high clarity in PET, PETG, and other materials. Its compact design and high-rated driving power of 65 kW make it a reliable choice for modern production lines, reducing cycle time and maintenance costs.

1. Technical Specifications: EP-BPET-125-V4

Model Unit BPET-70V4 BPET-125V4 BPET-94V3
Screw diameter mm 45 60 60
Screw L/D ratio 24 24 24
Theoretical injection capacity cm³ 340 480 480
Injection clamping force kN 285 685 785
Blow clamping force kN 115 286 298
Chilled water L/min 80 80 80
Cooling tower water L/min 200 200 200
Driving power - rated kW 44KW-380V 65KW-380V 65KW-380V
Heater power - rated kW 8.9KW-220V 12.5KW-220V 12.5KW-220V
Oil tank capacity L 460 640 620
Machine dimensions L*W*H(mm) 4400*1350*2900 5000*2050*3000 4800*2050*3000
Machine weight T 5.1 11.6 11.6
Max. Blow air pressure Mpa 3.5 3.5 3.5
Machine running air pressure Mpa 1 1 1

EP-BPET-125-V4 Injection Stretch Blow Molding Machine Product Dimensions

Cavity number Unit 1 2 3 4 5 6 7 8 9 10 11 12
Max. External neck mm 148 120 99 94 73 57 42 36 34 26 23 18
Max. Body diameter mm 204 152 130 120 98 78 66 54 53 44 40 37
Max. Height mm 300 300 300 300 300 250 250 250 250 250 250 250
Max. Volume ml 5000 3000 2000 1000 800 600 450 400 300 250 200 100

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2. How Injection Stretch Blow Molding Machine Work?

The efficiency of the injection stretch blow molding process lies in its 4-station circular architecture. Station 1 handles high-precision injection molding of the preform, utilizing a 50mm screw diameter designed for optimal melt homogeneity. Station 2 is dedicated to heating, preform tail cutting, and pre-blowing conditioning, which is essential for uniform wall thickness distribution. Station 3 is the critical injection stretch molding phase, where the preform is biaxially stretched and blown into its final shape using high-pressure air. Finally, Station 4 facilitates the automated take-out of the finished product. This continuous flow prevents the preform from cooling down completely, saving significant energy compared to reheat systems. For those looking for a replacement of ASB and Aoki equipment, the EP-BPET-125-V4 offers a more modern, cost-effective alternative with superior servo-driven control and user-friendly interfaces, making it the preferred one-step injection stretch blow molding machine for modern factories.

2. Unmatched Material Versatility

The versatility of the injection stretch blow molding machines produced under our engineering standards is a key advantage for diverse production lines. The EP-BPET-125-V4 is engineered to process a wide array of high-performance polymers. PET remains the industry standard for beverage and pharma applications due to its clarity and barrier properties. However, for the premium cosmetic market in Bogota or Medellin, PETG and PCTG are frequently used to create thick-walled, glass-like containers that are shatter-resistant. For the baby care industry, Tritan (BPA-Free) and PP are the primary materials, requiring precise temperature control that only a one-step injection stretch blow molding machine can provide. Additionally, materials like PC, PS, and PMMA are fully compatible, allowing manufacturers to switch between product lines with minimal downtime. Each injection stretch blow mold is custom-engineered to account for specific material shrinkage and flow characteristics, ensuring the highest yield and lowest scrap rates in the industry.

3. How to choose right Injection Stretch Blow Molding Machine ?

1. Machine Capacity and Performance: Select a machine with an appropriate screw diameter and theoretical injection capacity for your desired output. For example, the BPET-125V4 offers a screw diameter of 60mm and a capacity of 480cm³, making it suitable for higher-volume production .

2. Blow and Injection Clamping Force: Ensure the machine can handle the required injection clamping force and blow clamping force**. The BPET-125V4 provides 685kN for injection clamping and 286kN for blow clamping, ideal for producing larger and more robust containers .

3. Material Compatibility: Choose a machine that supports the materials you plan to use, such as PET, PETG, PP, Tritan, or PC. Machines like the BPET series handle multiple materials with precision, ensuring high-quality output.

4. Energy Efficiency: Consider the machine’s energy-saving features, such as servo-driven control systems and advanced heating technologies, to minimize operational costs.

5. Production Volume and Space: Select a machine that fits your production volume and factory layout. Models like the BPET-125V4, with compact dimensions, are suitable for medium to large-scale operations.

4. Global Leadership in Packaging Technology

Our engineering team combines decades of field experience with state-of-the-art simulation software to optimize every injection stretch blow molding machine for peak performance. We don't just sell hardware; we provide complete production solutions, including mold design, auxiliary equipment integration, and lifetime technical support. Our focus on injection stretch blow molding machines has led us to develop proprietary servo-hydraulics that save up to 40% more energy than traditional systems. With a robust supply chain and a team of industry-leading experts, we ensure that our partners in Columbia and across South America receive equipment that isn't just a white injection stretch blow moulding machine or a gray injection stretch blow moulding machine, but a vital engine for their business growth.

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5. Engineering Field Notes: Real-World Performance

Customer Location: Cali, Columbia

Application: Pharmaceutical Eye Drop Bottles (PE/PET)

"After evaluating several injection stretch blow molding machine manufacturers, we opted for the 4-station EP-BPET-125-V4. From an engineering standpoint, the station-to-station transition is remarkably smooth. The injection stretch blow molding video we saw during the factory FAT didn't do justice to the actual machine's speed. We achieved a 15% reduction in cycle time compared to our older asb injection molding machine. The lack of flash on the bottle neck has virtually eliminated our secondary trimming costs."

Customer Location: Medellin, Columbia

Application: Luxury Cosmetic Jar Production (PETG)

"The Medel-Cosmetica team was concerned about the clarity of thick-walled jars. This new injection stretch blow moulding machine has exceeded our expectations. The ability to fine-tune the temperature in the second station allows us to manage PETG's sensitive thermal window perfectly. As a professional engineer, I appreciate the modular design of the injection stretch blow mold, which makes maintenance much faster. It is a solid replacement injection stretch blow moulding machine that has modernized our entire floor."

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6. Industry-Specific Application Scenarios

Pharmaceutical Packaging

Ideal for producing injection stretch blow molding products like eye drop bottles, pill jars, and IV infusion containers. The 4-station process maintains a sterile environment by completing the entire formation within a closed system.

Cosmetic & Personal Care

Perfect for high-end lotion bottles and perfume testers. The injection stretch blow molding machine suppliers often highlight this model for its ability to produce high-gloss finishes and complex neck shapes without parting lines.

 

Food & Beverage

From 5L large water jugs to condiment bottles. The EP-BPET-125-V4 handles wide-mouth jars and narrow-neck bottles with equal efficiency, satisfying the stringent safety requirements of the Columbian food sector.

7. Manufacturing Excellence & Global Support

As a professional Injection Stretch Blow Molding Machine manufacturers Our state-of-the-art facility integrates R&D, precision machining, and rigorous testing to ensure every machine meets international standards. By using top-tier components from brands like Yaskawa and Parker, we ensure longevity and reliability.
Developed specialized blow molding machines for the packaging of various materials (PET/PETG/PC/PCTG/PP), including cosmetics, water, oil, beverages, food, pharmaceuticals, and baby products. Especially in high-end cosmetics, food, and pharmaceutical specialized machines, we have consistently maintained a leading position in the industry.

Workshop

Factory Workshop View 1
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Factory Workshop View 3
Factory Workshop View 4
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8. Complete Industrial Packaging Ecosystem

To ensure your production line runs at peak performance, we provide more than just the primary injection stretch blow moulding machine. Our engineering department emphasizes system compatibility through an integrated supply chain. We offer specialized Gearboxes designed for heavy-duty industrial environments, ensuring consistent torque and reliability for auxiliary systems and conveyors. By choosing our full range of Gearboxes and 4-station machines, you benefit from a one-stop supply advantage, where every component is synchronized for maximum uptime and zero-defect manufacturing.

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FAQ

Q1. Does your company provide an injection stretch blow molding video to demonstrate the 4-station cycle?

A1. Yes, we provide a detailed injection stretch blow molding video upon request. This shows the blow moulding video of the preform-to-bottle transformation, allowing your engineers to audit the machine speed and stability.

Q2. How does your injection stretch blow molding process ensure superior bottle wall thickness?

A2. Our injection stretch blow molding process utilizes a dedicated conditioning station (Station 2) that precisely regulates the preform temperature profile before it enters the blowing stage, ensuring perfect distribution every time.

Q3.Is the blue injection stretch blow moulding machine the standard color for your industrial line?

A3. While we often supply the blue injection stretch blow moulding machine as standard, we also offer a white injection stretch blow moulding machine or gray injection stretch blow moulding machine to match your factory's specific aesthetic or branding requirements.

Q4. Can this machine serve as a direct replacement of ASB and Aoki models currently in my plant?

A4. Yes, the EP-BPET-125-V4 is designed as a high-efficiency replacement of ASB and Aoki units. It fits into similar footprints while offering upgraded servo motors and easier injection stretch blow mold changeovers.

Q5. What type of injection stretch blow molding products can this 4-station machine handle most efficiently?

A5. This one-step injection stretch blow molding machine is exceptionally efficient for high-clarity injection stretch blow molding products such as pharmaceutical vials, luxury cosmetics containers, and high-safety BPA-free baby bottles.

Editor: PXY