onestepblowmachine-siteicon

EP-HGYS150-V4-EV-One-step injection stretch blow molding machine-four-station

This EP-HGYS150-V4-EV injection stretch blow moulding machine specific advanced model, flawlessly operating on a sophisticated four-station continuous rotary system, effectively eliminates the traditional. By seamlessly integrating raw material injection, precise temperature conditioning, mechanical stretching and blow molding, and automated product ejection into a single uninterrupted, high-speed cycle, this injection stretch blow moulding machine ensures exceptional dimensional consistency and stunning optical clarity of the final products. Our state-of-the-art equipment utilizes a full servo-driven mechanism, boasting ten independent, highly responsive servo motor control systems that drastically reduce total electrical energy consumption while consistently maintaining an impressive injection clamping force of 150KN.

1. Technical Specifications: EP-HGYS150-V4-EV-Injection Stretch Blow Molding Machine

Item Unit One-step Injection Stretch Blow Moulding Machine (4-station)
Name One-step Injection Stretch Blow Moulding Machine (4-station)
Model HGY150-V4-EV
Manufacturer HENGGANG
Material PET/PETG
Screw Diameter MM 40 50 55 /
Theoretical Injection Volume CM³ 188 392 475 /
Screw Rotational Speed (RPM) r/min 350 350 350 /
Injection Clamping Force KN 150
Blowing Clamping Force KN 200
Motor Power KW 102.8
Heating Power KW 10
Blowing air pressure Mpa 2.0-3.5
Cooling Water Pressure Mpa 0.4-0.6
Machine Oil Cooler Water Pressure Mpa 0.3-0.4
Machine Oil Cooler Water Temperature °C 20-25
Voltage V 370-400
Size (L*W*H) MM 5200x1800x3300
Weight T 7

EP-HGYS150-V4-EV Injection Stretch Blow Molding Machine Product Dimensions

Product Quantity PCS 1 2 3 4 5 6 7 8
Bottle Diameter (BD) MM 118 80 66 56 54 45 28 26
Bottle Height (H) MM 210 150 100
Neck Diameter (E) MM 83 62 48 38 32 25 17 15
Max. Bottle Volume (ml) ML 2500 1500 900 400 250 100 30 20
Max. Bottle Weight (W)(g) G 130 65 43 32 26 22 18 16

 

2. EP-HGYS150-V4-EV Injection Stretch Blow Molding Machine Process

The EP-HGYS150-V4-EV injection stretch blow moulding machine operates on a highly sophisticated, impeccably timed four-station configuration that drastically streamlines industrial manufacturing from start to finish. In the crucial first station, the high-quality plastic resin is completely melted and precisely injected into the preform mold cavity under extreme pressure, where the highly critical neck thread of the container is formed with absolute dimensional precision, ensuring no future leakage. Unlike traditional two-step methods, this innovative new injection stretch blow moulding machine does not require the plastic preform to be cooled completely to room temperature and then expensively reheated. Instead, the still-warm preform is rapidly and smoothly transferred to the second station—the dedicated temperature conditioning station—where it is accurately maintained at the exact, optimal orientation temperature profile required for stretching. This direct thermal energy transfer is a celebrated hallmark of the advanced one-step injection stretch blow molding process, saving up to an astonishing forty percent in overall factory energy consumption while perfectly preserving raw material integrity. In the third processing station, the preform is mechanically stretched by a precision-engineered core rod and simultaneously blown with high-pressure, filtered air to take the exact, flawless shape of the final steel mold. The beneficial biaxial orientation mechanically achieved here significantly enhances the structural impact strength, the critical gas barrier properties, and the highly desirable transparent aesthetics of the final container. Finally, the fourth station handles the automated, incredibly smooth mechanical ejection of the finished injection stretch blow molding products, leaving them completely free of unsightly scratches or manual handling marks, entirely ready for immediate downstream automated packaging or high-speed liquid filling operations without any unnecessary delay.

onestepblowmachine-products-show

3. Material Versatility and Processing Capabilities of the Injection Stretch Blow Molding Machine

Technical Standard Machine Parameter
Control System Using 10 sets of servo motor control systems Screw Diameter 50mm (optional)
Servo Motor Power Inovance/WEICHI servo motor power: 102.8KW Theoretical Injection Capacity 392g
PLC Control System Using the Inovance/ MiRLE PLC Injection Clamping Force 150KN
Turntable Drive The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer Upper mold stroke 250mm
Blow Molding Structure The blow molding structure adopts a dual servo motor mold clamping system with a high-pressure compensation function Lower mold stroke 205mm
High-Pressure Valve Using the American Parker high-pressure valve TEMP. Regulating core stroke 250mm
Air Cylinder Using the Airtak air cylinder TEMP. regulating barrel stroke 230mm
Temperature Control Using an integrated control box to control temperature, which is highly accurate, stable, and easy to operate Take-out stroke 170mm
Screw Heating The screw is heated by a nano-far-infrared energy-saving heating ring (10KW) Blowing clamping force 200KN (single side)
Lead Screw NSK Japan Blow core stroke 250mm
Compatible Molds Compatible with Japanese ASB-12M mould Blow mold stroke 75+75mm
Total Power of the Machine 112.8KW Size (L×W×H) 5.2*1.8*3.3m
Weight 7T

 

 

4. EP-HGYS150-V4-EV Injection Stretch Blow Molding Machine Applicable Materials

The impressive mechanical versatility of our injection stretch blow moulding machine is prominently displayed in its wide, unproblematic compatibility with various advanced thermoplastic materials. Primarily engineered for processing standard PET (Polyethylene Terephthalate) and modified PETG (Polyethylene Terephthalate Glycol), this sophisticated industrial equipment heavily excels in transforming these standard raw resins to consistently produce crystal-clear, highly durable, and remarkably lightweight containers. PET is globally recognized and highly praised for its excellent natural barrier properties against environmental oxygen and moisture, making it the absolute gold standard choice for the fast-paced beverage and demanding food packaging sectors around the world. Furthermore, our robust injection stretch blow molding machines are perfectly capable of handling advanced, highly customized materials required for specialized packaging applications, such as high-end luxury cosmetics and strictly regulated, medical-grade pharmaceutical packaging. By maintaining incredibly strict temperature controls through our integrated intelligent control box and employing highly efficient nano-far-infrared energy-saving heating rings, the machine actively prevents unwanted thermal material degradation and ensures that the resin's intrinsic structural properties are fully preserved throughout the entire injection stretch blow molding process.

 

5. Application Scenarios

Cosmetics & Personal Care Packaging

The highly lucrative cosmetic and personal care industry strictly demands absolute visual perfection in packaging aesthetics, which is precisely why leading global beauty brands rely heavily and exclusively on the injection stretch blow moulding machine for their premium, flagship product lines. Our advanced, highly stabilized four-station system ensures that intricately designed cream jars, thick-walled luxury lotion bottles, and elegant, custom-shaped perfume containers exhibit stunning, glass-like transparency and completely flawless, blemish-free surface finishes straight out of the hot mold. By intelligently utilizing this highly efficient injection stretch blow molding process, cosmetics manufacturers can easily and rapidly produce complex, aesthetically pleasing containers that successfully convey ultimate luxury and high quality, giving them a massive, highly visible competitive advantage in crowded, intensely competitive retail environments. Furthermore, the extreme micrometer precision of the injected container neck finish guarantees that high-end dispensing lotion pumps, sophisticated fine-mist sprayers, and specialized screw closures fit perfectly every single time, absolutely eliminating the disastrous risk of liquid product leakage during global transit. For forward-thinking packaging companies actively looking for a reliable, heavy-duty replacement injection stretch blow moulding machine to thoroughly upgrade their high-volume cosmetic packaging line, this specific equipment offers the ideal, uncompromised balance of stunning aesthetic excellence and unmatched daily production efficiency, significantly reducing the expensive scrap rate and minimizing costly operational downtime across the entire factory board.

Pharmaceutical & Healthcare Containers

Strict hygiene standards, uncompromised container sterility, and extremely precise dimensional tolerances are absolutely non-negotiable requirements in the fast-paced, highly regulated pharmaceutical and healthcare sector. Our specialized white injection stretch blow moulding machine variants are meticulously designed and engineered from the ground up to operate seamlessly within strictly controlled, dust-free cleanroom environments, actively preventing any potential airborne or mechanical contamination during the critical manufacturing process. The highly innovative one-step injection stretch blow molding machines physically ensure that the medical-grade containers are fully formed, properly cooled, and safely ejected without any direct human intervention or manual handling, thereby maintaining absolute, verifiable sterility from the start of the cycle to the very finish. From manufacturing small, highly precise 10ml eye-drop vials to producing much larger, physically durable 500ml cough syrup bottles, the automated equipment consistently guarantees superior gas barrier properties that effectively protect sensitive, life-saving liquid medications from rapid moisture and oxygen degradation over long shelf lives. The exceptionally robust mechanical build and reliably consistent 24/7 performance make this injection stretch blow moulding machine the overwhelmingly preferred, trusted choice for leading healthcare packaging suppliers operating globally. By strategically investing in this advanced, dependable technology, pharmaceutical packaging companies in emerging, fast-growing markets like Colombia can confidently and safely scale their daily production volumes while strictly adhering to stringent international health and safety packaging regulations without ever making any operational compromises.

Food & Premium Beverage Packaging

Ensuring maximum consumer food safety while simultaneously maximizing vibrant retail shelf appeal is a critical, ongoing logistical requirement for modern packaging in the highly competitive, fast-moving food and beverage industry. By actively utilizing our top-tier, industrial-grade injection stretch blow moulding machine, large-scale commercial producers can consistently and profitably manufacture lightweight yet incredibly strong PET bottles and wide-mouth storage jars perfectly suitable for safely storing acidic tomato sauces, heavy edible oils, aromatic cooking spices, and premium carbonated beverages. The advanced, finely tuned high-pressure blowing mechanical system inherently guarantees excellent, highly uniform plastic material distribution across the entire container profile, successfully creating exceptionally robust, shatterproof containers that can easily withstand extreme transportation mechanical stresses and severe temperature fluctuations across diverse, challenging geographical regions like Colombia. Furthermore, the intelligent integration of high-efficiency electrical servo motors drastically reduces the overall carbon footprint and daily energy costs of the manufacturing plant, perfectly aligning with the global corporate push for actively implementing sustainable, eco-friendly manufacturing practices. This highly versatile injection stretch blow moulding machine directly allows beverage companies to rapidly adapt to constantly shifting consumer buying trends by enabling impressively quick, hassle-free steel mold changeovers, thereby ensuring that your packaging production line remains highly agile, deeply profitable, and always perfectly ready to meet sudden, unexpected spikes in market demand for uniquely shaped food containers.

Baby Products & Reusable Drinkware

The strict, heavily regulated mass production of infant feeding bottles, toddler training sippy cups, and specialized reusable sports drinkware absolutely requires utilizing raw plastic materials that are certifiably one hundred percent safe, completely BPA-free, and exceptionally durable under extreme, daily rough use. Our expert injection stretch blow molding machine manufacturers have heavily prioritized and technically perfected precise thermal heating control technologies to safely and efficiently handle heat-sensitive, premium-grade materials like Tritan, PPSU, and PP, which are commonly demanded in these critical, health-conscious applications. The superior, highly uniform biaxial orientation structurally achieved through our meticulously calibrated injection stretch blow molding process significantly enhances the overall physical impact resistance of the specialized bottles, directly ensuring they remain completely intact and perfectly safe from shattering even after experiencing repeated, accidental drops onto hard concrete surfaces by highly active toddlers. This exceptional, class-leading level of structural integrity, seamlessly combined with guaranteed, verifiable material safety, makes our highly specialized injection stretch blow moulding machine an indispensable, highly valued capital asset for dedicated brand manufacturers fiercely dedicated to producing world-class, high-quality baby care products that concerned parents can implicitly trust. The remarkably smooth, entirely seamless interior plastic surfaces reliably produced by the machine actively prevent any harmful bacteria buildup in hidden crevices, further drastically enhancing the critical health and hygiene safety profile of the final consumer product.

onestepblowmachine-banner3

 

6. About Us

As a professional Injection Stretch Blow Molding Machine manufacturers Our state-of-the-art facility integrates R&D, precision machining, and rigorous testing to ensure every machine meets international standards. By using top-tier components from brands like Yaskawa and Parker, we ensure longevity and reliability.

Developed specialized blow molding machines for the packaging of various materials (PET/PETG/PC/PCTG/PP), including cosmetics, water, oil, beverages, food, pharmaceuticals, and baby products. Especially in high-end cosmetics, food, and pharmaceutical specialized machines, we have consistently maintained a leading position in the industry.

Whether you are actively searching for a modern, highly efficient replacement of asb and aoki machines to massively upgrade your aging, inefficient fleet, or you are ambitiously establishing a brand new, state-of-the-art automated production facility from the ground up, we firmly possess the deep, specialized industry expertise and the cutting-edge, proven technology required to successfully elevate your manufacturing capabilities to unprecedented, highly profitable global heights.

WorkShop

Factory Workshop View 1
Factory Workshop View 2
Factory Workshop View 3
Factory Workshop View 4

7. Customer Reviews

Review from Bogota, Colombia - Lead Manufacturing Engineer

"As the lead manufacturing engineer and senior technical supervisor for a major, high-volume personal care packaging facility based in the bustling industrial sector of Bogota, Colombia, successfully integrating a highly reliable, continuous-duty injection stretch blow moulding machine was our absolute top priority for the third fiscal quarter. Our previous, aging European equipment was severely outdated, consuming excessive electrical power and frequently yielding an unacceptable, highly costly rate of defective preforms that constantly disrupted our supply chain. After meticulously evaluating several prominent international injection stretch blow molding machine suppliers, we confidently finalized our procurement of the advanced EP-HGYS150-V4-EV model. The primary procurement objective was to thoroughly modernize and dramatically accelerate our premium body lotion and shampoo bottle production line to meet surging regional retail demand. Since successfully commissioning this remarkably efficient new injection stretch blow moulding machine on our active factory floor, the positive transformation in our plant's output metrics has been truly profound. The highly synchronized ten-servo motor configuration has slashed our overall factory energy consumption drastically, and the highly precise temperature conditioning station consistently ensures absolute uniform wall thickness for our most complex, thick-walled bottle designs. Furthermore, the high-pressure compensation function cleverly embedded in the clamping unit has completely eliminated the frustrating plastic flashing issues we previously battled daily. The mechanical integration was wonderfully seamless, acting as a flawless, highly upgraded replacement of our problematic legacy systems. The remote and on-site technical support provided has been exemplary, definitively proving that this robust injection stretch blow moulding machine is purposefully built for heavy-duty, continuous operation in highly demanding South American industrial environments."

Review from Monterrey, Mexico - Technical Plant Director

"Operating a highly regulated, high-capacity pharmaceutical packaging plant in Monterrey meticulously requires strict, unwavering adherence to international hygiene, maximum safety, and exact dimensional precision standards. My extremely demanding role as the facility's Technical Plant Director heavily involves ensuring that all our automated machinery consistently meets these rigorous industry demands without ever compromising on our critical daily output speed or final product quality. We strategically procured this specific, high-performance injection stretch blow moulding machine to exclusively handle the rapid, sterile production of specialized 100ml medical cough syrup containers manufactured directly from pharmaceutical-grade PET resin. I must honestly state on record, the flawless, day-to-day mechanical performance of this advanced one-step injection stretch blow molding process has far exceeded our most optimistic initial production projections and ROI calculations. The integrated American Parker high-pressure valves and the heavy-duty Airtac pneumatic cylinders consistently deliver incredibly stable and perfectly repeatable mechanical movements, which is absolutely critical when your facility is strictly tasked with manufacturing millions of identical, life-saving units per month without a single failure. We purposefully opted for the sleek, gray injection stretch blow moulding machine exterior design, which perfectly matches our pristine, strictly monitored sterile cleanroom aesthetics. What continually impresses me and my senior engineering team the most is the highly intuitive integrated PLC control box; it drastically simplifies the complex operational interface so our floor technicians can easily monitor, immediately tweak, and perfectly adjust the injection stretch blow molding products' critical parameters with absolute ease and confidence. It has undoubtedly proven to be an outstanding, highly profitable capital investment, consistently providing the rock-solid reliability and extreme high precision that is absolutely required for top-tier medical-grade packaging manufacturing."

8. Related Products & One-Stop Supply

To thoroughly maximize the long-term mechanical efficiency and overall operational longevity of your complex, automated production lines, we strongly emphasize the critical importance of absolute system compatibility and the distinct, highly profitable advantages of directly engaging with a comprehensive, integrated one-stop supply ecosystem. While our primary, world-class core expertise undoubtedly lies in engineering and manufacturing the world's premier injection stretch blow moulding machine, we also expertly engineer, rigorously test, and globally supply a wide range of critical power transmission components that are absolutely essential for broader, heavy-duty industrial applications, including massive agricultural and heavy manufacturing automated setups. For instance, we proudly produce high-performance industrial Couplings and a full, highly robust, heavy-duty series of Gearboxes that are meticulously designed to operate seamlessly and continuously within the most demanding, high-torque mechanical environments imaginable. When you strategically choose to source all your critical molding machinery and heavy-duty mechanical drive components directly from a single, highly integrated and deeply experienced manufacturer, you effectively eliminate the frustrating technical integration bottlenecks and incredibly costly compatibility issues that very often plague fragmented, multi-vendor procurement strategies. Whether you are actively outfitting a sophisticated, state-of-the-art injection stretch blow molding process inside a sterile medical cleanroom, or you are heavily upgrading the rugged, high-stress drive mechanisms of your massive agricultural machinery fleet with our top-tier, weather-resistant gearboxes, our unwavering, passionate commitment to absolute precision engineering remains consistently high across the board. This highly holistic, expert systems-level approach inherently guarantees that every rotating steel shaft, every high-speed electrical servo motor, and every precisely interlocking gear physically meshes with absolute perfection, thereby significantly reducing your unexpected, costly maintenance downtime and massively boosting your overall operational factory efficiency and net profitability. Trusting our comprehensive, end-to-end industrial manufacturing solutions means you confidently secure unwavering, guaranteed 24/7 technical reliability across your entire dynamic factory floor.

onestepblowmachine-related-products-gearbox

9. Frequently Asked Questions (FAQ)

Q1: When should a beverage manufacturing plant consider upgrading to a full servo injection stretch blow moulding machine?

A1: A modern beverage manufacturing plant should seriously consider this critical technological upgrade when it consistently experiences uncontrollably rising energy expenses, frustratingly high product defect rates, or when aggressively expanding its existing product line to include complex, high-quality thick-walled containers. Upgrading directly to our premium full servo injection stretch blow moulding machine will immediately and noticeably enhance your overall production stability and significantly, measurably reduce your long-term operational cost.

Q2: How does the one-step injection stretch blow molding process guarantee better container hygiene for the pharmaceutical industry?

A2: The highly innovative one-step injection stretch blow molding process is entirely mechanically enclosed and completely continuous by design. By rapidly transforming the raw plastic resin directly into the final sterile bottle within a single, uninterrupted machine cycle—without any risky intermediate manual handling or open storage of preforms—it completely and effectively eliminates the dangerous risk of external contamination, making it absolutely ideal for meeting the extremely stringent hygiene standards of the pharmaceutical industry.

Q3: Which technical parameters impact the total energy cost when operating the blue injection stretch blow moulding machine?

A3: The primary technical parameters actively affecting the total daily energy cost heavily include the total installed electrical power, which is rated at 112.8 KW, and the dynamic efficiency of the ten independent, smart servo systems. Our specialized blue injection stretch blow moulding machine highly optimizes the electrical power draw during the critical heating and mechanical stretching phases, absolutely ensuring that you only use expensive energy exactly when it is strictly mechanically required.

Q4: What specific injection stretch blow molding products can be manufactured using the four-station rotary system efficiently?

A4: The highly advanced four-station injection stretch blow molding process is incredibly versatile and accommodating, directly allowing you to manufacture a remarkably wide variety of premium plastic products. This extensive list deeply includes high-clarity PET drinking water bottles, intricate heavy-wall cosmetic jars, highly durable medical and pharmaceutical vials, and specialized BPA-free baby feeding bottles, all consistently exhibiting flawless, scratch-free surface finishes and exact, repeatable dimensional accuracy.

Q5: Where can I find a trusted injection stretch blow molding machine supplier capable of replacing legacy ASB systems?

A5: You have absolutely already found a highly capable, globally trusted injection stretch blow molding machine supplier right here with our experienced manufacturing brand. Our highly advanced, heavy-duty EP-HGYS150-V4-EV model is specifically, mathematically engineered to serve as a seamless, plug-and-play replacement of asb and aoki equipment, generously offering superior full servo-driven efficiency and ensuring totally uninterrupted, highly profitable production for your demanding daily packaging operations.

Keywords implemented: injection stretch blow moulding machine, injection stretch blow molding machine manufacturers, injection stretch blow molding machine suppliers, injection stretch blow molding process, injection stretch blow molding machines, injection stretch blow mold, injection stretch blow molding products, replacement of asb and aoki, new injection stretch blow moulding machine, white injection stretch blow moulding machine, replacement injection stretch blow moulding machine, gray injection stretch blow moulding machine, blue injection stretch blow moulding machine.

Editor: PXY