EP-HGA.FS-1CG196 1 Cavity Baby Bottle & PP Bottle Blow Molding Machine
The EP-HGA.FS-1CG196 sits one step above the entry-level FS-1CG130 in the Baby Bottle and PP Bottle series, offering a meaningfully larger working envelope for manufacturers who need to accommodate containers up to 5000 ml in a single-cavity configuration. Where the CG130 targets small specialty bottles, the CG196 is positioned for mid-range volume production — wide-mouth PP jars, large baby nursing bottles, craft and novelty containers, and pharmaceutical storage vessels that exceed the capacity of compact machines. The extended clamping stroke of 225 mm and mold-open distance of 509 mm accommodate taller, wider bottle profiles that would be out of reach on smaller blow molding machine models.
Despite its larger footprint (3510 × 1830 × 2000 mm), the FS-1CG196 remains a fundamentally compact piece of equipment relative to the container volumes it can produce. At 2800 kg, the machine frame is built for long-term dimensional stability — critical when the same blow molding machine needs to maintain parting-line alignment and preform-centering accuracy across years of continuous production.
Two-Step Blow Molding Machine Series
EP-HGA.FS-1CG196
1 Cavity Baby Bottle & PP Bottle Blow Molding Machine
An advanced single-cavity two-stage blow molding machine designed for producing large-format baby bottles, PP containers, crafts, and special-shaped packaging up to 5000 ml — delivering precise biaxial orientation, exceptional output consistency, and reliable uptime across demanding global production environments.
Technical Specifications — EP-HGA.FS-1CG196 Blow Molding Machine
All values listed below correspond to the FS-1CG196 single-cavity configuration as verified against factory production data. This fully automatic blow moulding machine ships with a complete parameter record and is tested at rated conditions before delivery.
| Blow Molding Machine Parameter | 单元 | 价值 | Category |
|---|---|---|---|
| Clamping Stroke | 毫米 | 225 | Molding |
| Mold-Open Distance | 毫米 | 509 | Molding |
| Mold-Close Distance | 毫米 | 284 | Molding |
| Stretching Stroke | 毫米 | 450 | Molding |
| Mold-Open Distance (Base) | 毫米 | 50 | Molding |
| Mold-Close Distance (Bottle) | 毫米 | 196 | Molding |
| Preform Holder | — | 40 | Molding |
| Cavities | — | 1 | Molding |
| 最大容器容积 | 毫升 | 5000 | Container |
| Neck Diameter Range | 毫米 | 110 | Container |
| Max. Container Diameter | 毫米 | 170 | Container |
| Max. Container Height | 毫米 | 330 | Container |
| Theoretical Output | bph | 600 | Container |
| Max. Heating Power | 千瓦 | 24 | Electrical |
| Additional Heating Power | 千瓦 | 12 | Electrical |
| Operating Pressure | kg/cm² | 7 | Air System |
| Low Pressure Air Consumption | ltr/min | 800 | Air System |
| Blowing Pressure | kg/cm² | 30 | Air System |
| High Pressure Air Consumption | ltr/min | 3500 | Air System |
| Cooling Water Operating Pressure | kg/cm² | 5–6 | Cooling Water |
| Cooling Water Temperature | 摄氏度 | 8–12 | Cooling Water |
| Cooling Water Flow Rate | ltr/min | 30 | Cooling Water |
| Machine Size (L × W × H) | 毫米 | 3510 × 1830 × 2000 | Machine |
| 机器重量 | kg | 2800 | Machine |
Key Advantages of the FS-1CG196 Blow Molding Machine
Extended Capacity: Up to 5000 ml
With a maximum container volume of 5000 ml and a neck diameter range up to 110 mm, this plastic blow molding machine handles container formats that would require two or more mold changes on smaller equipment. Large-format PP jars, wide-mouth baby bottles, and bulky craft containers can all be produced within a single machine configuration, reducing capital and floor-space requirements for multi-format producers.
High-Volume Air Circuit
The FS-1CG196 operates with a high-pressure air consumption of 3500 ltr/min at 30 kg/cm² blowing pressure — a notably larger air volume than comparable single-cavity machines. This generous pneumatic capacity ensures the large container cavities fill completely and rapidly during the blowing phase, preventing the thin-spot defects that often appear when air supply is undersized relative to container volume.
Elevated Heating Capacity
At 24 kW maximum plus 12 kW supplementary heating, the electrical system provides the thermal headroom needed when processing larger preforms and thicker-walled containers. The extended infrared oven can maintain precise temperature gradients across the full length of tall preforms, which is essential when producing 330 mm-height bottles where temperature uniformity directly controls the biaxial orientation quality of the final bottle.
Broad Resin Compatibility
PET, PETG, PC, PCTG, and PP resins are all processable on this auto blowing machine without fundamental mechanical changes. Each resin family has a distinct processing window, and the machine's independently controlled oven zones and adjustable blowing pressure allow operators to dial in the correct profile for each material — whether you need PP's chemical resistance for pharmaceutical use or PETG's optical clarity for premium food jars.
Stable 600 BPH for Large Containers
A theoretical output of 600 bottles per hour reflects the longer cycle time inherent in blowing large-format containers — time that is well spent achieving full cavity fill, complete cooling, and consistent release. For baby bottle manufacturers and pharmaceutical packaging producers where every individual unit is subject to quality inspection, this controlled pace ensures dimensional and cosmetic standards are met reliably across full production shifts.
Patented Structural Innovations
Our R&D program has produced a portfolio of nationally registered patents across key machine subsystems — clamping mechanisms, oven architecture, and preform transport — incorporated into every FS-series blow molding machine. These innovations are not cosmetic: they reduce wear, extend component service life, and improve cycle-to-cycle repeatability in ways that differentiate our machines from standard bottle blow molding alternatives available on the market.
Partner Brands
With over two decades of dedicated research and development, our team has accumulated extensive experience in the manufacturing, operation, and management of blow molding machines. We continuously improve and upgrade our blow molding machine production systems and have applied for numerous national patents. We have developed specialized blow molding machines for packaging various materials (PET/PETG/PC/PCTG/PP), including cosmetics, water, oil, beverages, food packaging, pharmaceuticals, and baby products. We are particularly a leader in the high-end cosmetics, food, and pharmaceutical industries. Our clients include well-known brands such as Yibao, Haitian, Luhua, Walch, Blue Moon, Proya, Libai, Estée Lauder, Walmart, Da Senlin, and Shining Eye Drops.

The Two-Stage Blow Molding Process Explained
The FS-1CG196 operates on the two-step blow molding machine principle, where preform production and container blowing take place as discrete, separately optimized stages. In the injection phase, molten resin is precision-injected into a preform tool to form a threaded perform blank. After cooling and quality verification, preforms enter the blowing stage where they are reheated in a zoned infrared oven to a temperature well above the resin's glass transition point, then stretched axially by a rod while high-pressure air simultaneously inflates the preform to fill the mold cavity.
For large-volume containers such as the 5000 ml formats this machine is designed to produce, the two-stage process delivers a decisive advantage: because preforms can be inspected and conditioned independently, wall-thickness distribution across a tall 330 mm container can be tuned with a precision that integrated single-stage systems simply cannot match. Buyers frequently ask what are the differences between single-stage and two-stage blow molding for PP bottles — the short answer is that the two-stage method provides superior control over the biaxial orientation that gives PP its structural and barrier properties, making it the preferred process for pharmaceutical and food-grade packaging applications where performance standards are rigorously defined.
The FS-1CG196 is equipped with a 450 mm stretching stroke that accommodates the full height range of large-format preforms, ensuring the axial stretch ratio is achievable without mechanical interference. Combined with the 30 kg/cm² blowing pressure and 3500 ltr/min high-pressure air flow, the machine delivers the force and volume necessary to fully inflate large cavities within each production cycle.
Mold Engineering
Preform Injection Mold

- The gate lip is built as a two-component assembly, maintaining coaxial alignment throughout the preform formation process to ensure consistent wall-thickness distribution from the outset.
- An optimized cooling channel layout accelerates heat removal from the preform body, shortening cycle time while keeping surface temperatures tightly controlled before handoff to the blowing stage.
- Cavity-forming components are machined from imported 2316 die steel — a grade selected for its corrosion resistance, thermal stability, and suitability for hardening processes that extend service life in high-cycle environments.
- Core plates, cavity plates, and load-bearing structural elements are fabricated from 420 stainless steel throughout, providing consistent resistance to moisture and process-related corrosion over the full service life of the mold.
- The mold layout is engineered for practical field maintenance — components can be accessed and serviced without specialized tooling, keeping planned maintenance windows short.
- A standardized interchangeable fitting system allows a single mold base to support multiple preform geometries, reducing tooling investment when a production line carries several product formats.
Blowing Mold

- Cavity blocks are produced from high-grade tool steel, selected for surface hardness and fatigue resistance to sustain millions of open-close cycles without dimensional drift.
- Every container profile is developed and validated in advanced 3D modeling software prior to any machining, eliminating the costly trial-and-error iterations common with conventional mold design workflows.
- An extensive library of container silhouettes — cylindrical, oval, ergonomic, and custom-contoured shapes — can be offered for selection, covering the baby bottle, pharmaceutical, food, and specialty packaging segments.
- Cooling channels are positioned and sized to deliver uniform heat extraction across the full cavity surface, preventing localized hot spots that would cause surface imperfections or cycle-time inconsistency.
- All metal components are finished on CNC machining centers to tight dimensional tolerances, ensuring that parting-line flash is minimized and that cavity-to-cavity geometry is repeatable across replacement mold sets.
Machine Structure & Design Highlights
The injection blow molding machine structure of the FS-1CG196 is engineered around the demands of large-container production. The welded steel frame undergoes stress-relief heat treatment after fabrication, eliminating residual stresses that could cause slow deformation over years of operation and eventually misalign the clamping and blowing assemblies. Guide columns are induction-hardened and precision-ground to maintain smooth, friction-controlled movement across the 225 mm clamping stroke even after extended service. The machine's 2800 kg total weight reflects the heavy-section construction chosen to keep vibration and flex within the tolerances that large-format mold alignment demands.
PLC Sequence Control
Every machine motion — mold open/close, preform transfer, oven traversal, stretch-rod actuation, blowing, and bottle ejection — is managed by a programmable logic controller with millisecond timing resolution. Stored product recipes allow trained operators to switch between bottle formats without rebuilding parameters from scratch, reducing changeover time and the risk of setup errors.
Zoned Infrared Oven
The reheat oven is divided into independently switched lamp sections covering the full height of the preform. For the tall preforms required to produce 330 mm-height containers, this independent zone control is not optional — it is the only way to achieve the temperature gradient that guides biaxial orientation during stretching. Oven insulation also reduces heat leakage into the surrounding workspace, improving operator comfort on the production floor.
High-Flow Pneumatic Circuit
The 3500 ltr/min high-pressure air supply at 30 kg/cm² is proportionally regulated to prevent pressure spikes that could cause mold flash on large-diameter cavities. An accumulator within the circuit buffers demand peaks at the start of each blowing phase, ensuring the cavity sees stable, consistent pressure from first contact to full inflation across every production cycle.
Precision Cooling System
Cooling water at 8–12 °C and 30 ltr/min flows through both the preform injection mold and the blowing mold cooling circuits. The slightly wider temperature range (versus the CG130) accommodates a broader range of resin types and ambient conditions, giving production teams flexibility in regions like Colombia and Southeast Asia where ambient workshop temperatures can fluctuate significantly between seasons.
应用场景
Large-Format Baby Bottles
Wide-neck PP and PETG baby nursing bottles in sizes from 200 ml up to 5000 ml — including storage containers and feeding sets — can be produced on this blow molding machine. The 110 mm neck diameter range covers the broad opening formats used in pediatric and infant product lines, while PP's food-contact approvals and low migration characteristics make it the resin of choice for infant-use products across regulated markets in Europe, Colombia, and Australia.
药品及医疗包装
Pharmaceutical manufacturers producing large-volume syrup bottles, tablet containers, and liquid oral dosage forms benefit from the FS-1CG196's consistent wall-thickness distribution and tight dimensional tolerance performance. PP containers produced on this automatic pet blowing machine can be validated for pharmaceutical use under FDA, EU, and equivalent regional frameworks, making them suitable for export-focused pharmaceutical packaging operations across global markets.
Food & Edible Oil Containers
Edible oil, vinegar, soy sauce, and large-format drinking water containers represent core applications for this bottle blow molding machine. The 5000 ml maximum capacity positions it as a practical solution for cooking oil and condiment producers who need large containers with wide mouths for easy filling on high-speed line equipment. The machine's ability to handle PP means containers can be made both transparent and opaque depending on product protection requirements.
Crafts & Special-Shaped Containers
Promotional packaging, novelty bottles, and custom-contoured specialty containers for the cosmetics and personal care market can all be produced using the CNC-machined blowing molds supplied with the FS-1CG196. The 170 mm maximum container diameter and 330 mm height provide substantial design freedom for creative container silhouettes, and the 3D-software-designed mold cavities ensure the finished container accurately reproduces the intended shape.
Home & Personal Care Products
Detergent bottles, shampoo containers, and household cleaning product packaging are frequent applications for this two stage blow molding machine. HDPE and PP formulations with the chemical resistance required for surfactant-based products process readily within the machine's parameter range, while the consistent bottle geometry produced enables reliable filling and capping on automated downstream equipment commonly used in personal care product manufacturing facilities.

How to Choose the Right Blow Molding Machine
The choice between FS-series models comes down to container volume, resin type, and production mix. The FS-1CG196 is the logical choice when your container range exceeds 1500 ml — the practical ceiling of the smaller CG130 — or when you need the wide 170 mm container diameter for jar-style packaging. If your typical order is a narrow-neck bottle under 1500 ml, the CG130's simpler air requirements and smaller footprint may be more economical.
Resin choice also influences model selection. PP and PETG in large wall-thickness sections require longer oven dwell times and more heating power — the CG196's 24 kW + 12 kW electrical system is sized for this. If you are running standard PET water bottles in smaller formats at high volume, a two-cavity or four-cavity model from the FS or ES series will deliver better economics per unit produced. Our technical team reviews customer bottle drawings and production schedules before recommending a specific model, ensuring the machine you purchase matches your actual production requirements rather than an idealized specification.
What are the different types of blow molding machines available for large-format packaging? The main categories are extrusion blow molding machine systems (suited for handles and irregular geometries), injection blow molding machine platforms (ideal for high-precision pharmaceutical containers), and injection stretch blow molding machines (the category the FS-1CG196 belongs to), which combine the preform quality of injection molding with the orientation benefits of the stretch-blowing process. For most PP and PET packaging above 1000 ml, injection stretch blow is the most versatile and quality-consistent option.

关于我们
More than two decades of focused engineering work in the blow molding machine field have given our team a depth of application knowledge that spans hundreds of production installations across diverse industrial sectors. We design, build, and test every machine in-house — from initial frame fabrication through final rated-condition testing — so the specification you purchase reflects actual, verified machine capability rather than nominal catalog data. This vertical integration also means we can respond quickly when customers need application-specific engineering support, custom mold designs, or parameter optimization for new bottle formats.
Our installed base spans pet blowing machine manufacturers in the food and beverage sector, pharmaceutical packaging producers, cosmetics brands, and specialty container businesses across Colombia, Australia, South Korea, Brazil, the Netherlands, and many other markets. For each of these customers, we provide not only the machine but the process documentation, operator training, and spare-parts supply needed to keep production running reliably over a long machine service life.
We hold a growing portfolio of national patents across blow molding machine subsystems. These patents represent specific engineering innovations that improve machine performance and reliability in ways that matter to production managers: reduced mold-change time, more stable cycle timing, longer component service intervals, and better process reproducibility across shifts and operators.
车间




Compatible Auxiliary Equipment
Running an efficient blow molding production line requires more than the core blow molding machine. The FS-1CG196 is designed to integrate cleanly with a complete range of ancillary equipment. Sourcing the machine and its peripherals from a single supply chain shortens project lead times, simplifies installation coordination, and gives you one technical point of contact for both machine and auxiliary equipment issues from day one of production.
Air Compressor
The FS-1CG196 Blow Molding Machine's 3500 ltr/min high-pressure air demand at 30 kg/cm² requires a correctly sized compressor system. We work with specialist compressor suppliers to match compressor capacity to the machine's actual peak and average demand across a full production shift. For baby bottle and pharmaceutical packaging lines where air cleanliness is regulated, oil-free compressor configurations are specified and available.

模具温度控制器
For PC, PCTG, and specialized PP formulations that require elevated or tightly controlled mold surface temperatures, a standalone mold temperature controller circulates temperature-stabilized fluid through both the injection mold and the blowing mold cooling circuits. Maintaining mold temperature within ±1 °C of set point is particularly valuable for high-gloss cosmetic containers and food jars where surface finish is a direct quality metric.

Bottle Visual Inspection Machine & Chiller
Automated visual inspection integrates at line speed after the blow molding machine output, scanning each container for wall-thickness variation, surface defects, and geometric non-conformance without requiring a human operator at every station. A dedicated chiller unit maintains the 8–12 °C cooling water supply the FS-1CG196 requires, keeping mold temperatures stable regardless of seasonal ambient temperature changes in production facilities across Colombia, Australia, or elsewhere.


常见问题解答
▶ What container volumes and neck diameters can a two-step blow molding machine like the FS-1CG196 reliably produce for large-format baby bottle manufacturers in South America?
The FS-1CG196 blow molding machine handles container volumes from small specialty bottles up to 5000 ml, with a neck diameter range reaching 110 mm — sufficient for the wide-mouth formats used in baby bottle storage containers and wide-neck pediatric feeding sets. For manufacturers in South America, including Colombia and Brazil, this range covers virtually every large-format baby product currently sold in those markets, from standard 250 ml feeding bottles all the way to 5-litre bulk storage and dispensing containers used in institutional childcare settings.
▶ How does a fully automatic blow moulding machine handle the high air volume demands of producing large PP containers up to 5000 ml in pharmaceutical packaging facilities?
Large PP containers demand substantially more high-pressure air per cycle than small-format bottles, because the cavity volume being inflated is proportionally larger. The FS-1CG196's pneumatic circuit is rated for 3500 ltr/min at 30 kg/cm² specifically to address this — more than double the high-pressure air capacity of the smaller CG130 model. An internal accumulator buffers demand spikes at the start of each blow phase, and proportional pressure regulation prevents the overblowing that can cause flash on wide-diameter container molds. For pharmaceutical facilities, specifying an oil-free compressor upstream of the machine ensures the air supply meets cleanroom and pharmacopoeia air-purity requirements.
▶ Which blow molding machine model is the right choice when a packaging producer in Australia needs to switch between baby bottles and food-grade edible oil jars on the same production floor?
The FS-1CG196 blow molding machine is a strong fit for this scenario. Its single-cavity configuration keeps mold changeover straightforward — operators swap the preform mold and the blowing mold, recall the saved recipe for the new product, and verify parameters before restarting. The machine handles both the PP resin used in food-grade edible oil jars and the PETG or PP resins used in baby bottles within the same operating parameter range, which means you are not rebuilding the heating or pressure setup from scratch when switching products. In multi-SKU production environments like Australian co-packing facilities, this flexibility is a practical operational advantage over dedicated high-volume single-product lines.
▶ Where should a beverage or food packaging company in Colombia source an automatic pet blowing machine that also offers technical support and spare parts availability for long-term production reliability?
Colombian packaging producers should look for a blow molding machine supplier who can demonstrate an established export track record into Latin American markets and who maintains a committed after-sales infrastructure. Key questions to ask before purchase include: does the supplier stock spare parts for active machine models, can they provide remote parameter support in Spanish or English, and do they offer on-site commissioning at the buyer's facility? Our team has direct experience commissioning machines in Latin American production environments and maintains documentation and support capability for the full FS and ES series from initial installation through the machine's full service life.
▶ When is the two-stage blow molding process the better choice compared to single-stage injection blow molding for producing large-format specialty-shaped containers in the cosmetics industry?
The two-stage method becomes clearly preferable when the container combines large volume with a complex exterior profile or tight wall-thickness specification — both common in premium cosmetics packaging. In a single-stage injection blow molding machine, the preform is blown while still hot from injection, which limits how far the resin can be oriented before it cools below the stretching window. The two-stage process reheats the preform to a precisely controlled temperature profile before blowing, allowing slower, more complete biaxial orientation even in thick-wall sections. For cosmetic containers in the 1000–5000 ml range with textured or contoured sidewalls, this translates into better surface gloss, more consistent wall thickness across complex geometry, and stronger finished containers compared to single-stage alternatives.
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