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EP-HGA.P.FS-2C150 2 Cavities Crafts & Special-shaped Bottle Blow Molding Machine

Most blow molding machines in the 2-cavity class are optimized for standard round containers with symmetrical body geometry — the profiles that commodity beverage and food packaging runs use. The HGA.P.FS-2C150 is engineered from a different starting point: it prioritizes the wider process window and tooling flexibility that craft containers, non-standard body shapes, and premium packaging formats demand. The 190 mm clamping stroke and 440 mm mold-open distance provide the clearance for taller, wider mold assemblies typical of craft beer bottles, artisan spirits containers, specialty condiment jars, and decorative cosmetic packaging — formats where the container is itself part of the product’s brand identity.

The two-stage blow molding machine architecture is maintained in this model — preform conditioning and bottle blowing remain separate operations, giving engineers the thermal control needed to produce consistent wall thickness in asymmetric bottle designs. Non-round containers are more sensitive to uneven preform temperature than cylindrical ones; any temperature variation across the preform cross-section translates into non-uniform material distribution that becomes visible as a thick panel on one side and a thin panel opposite. The 92-position preform carousel on this machine provides extended conditioning dwell time to minimize these cross-section temperature gradients before the preform enters the blow station.

EP-HGA.P.FS-2C150 2 Cavities Crafts & Special-shaped Bottle Blow Molding Machine

Model: HGA.P.FS-2C150 | Two-Step Blow Molding Machine | 2 Cavities | Up to 4,000 ml | PP / PET / PETG / PC / PCTG Compatible

The EP-HGA.P.FS-2C150 is a 2-cavity blow molding machine designed around the specific demands of craft containers, special-shaped bottles, and premium packaging formats that standard round-profile machines handle poorly. Where most conventional bottle blow molding machines are optimized for symmetrical round containers, the HGA.P.FS-2C150 is built to accommodate the wider body diameters, non-standard shoulder profiles, and decorative surface geometries that artisan beverage brands, specialty food producers, cosmetics houses, and industrial packaging customers require. With a maximum container volume of 4,000 ml, a container diameter up to 130 mm, and dual-cavity output of 1,800 bph, this two-step blow molding machine brings premium container production within reach of manufacturers in Colombia, Brazil, Southeast Asia, and other growing packaging markets who have previously relied on imported containers for specialty formats.

Cavities
تجويفان
أعلى مستوى للصوت
4,000 ml
Theoretical Output
1,800 bph
Max Heating Power
42.5 kW
Machine Size (L×W×H)
3820×1990×1880 mm

 

Technical Parameters — HGA.P.FS-2C150 Blow Molding Machine

The following specification data is taken directly from the engineering sheet for the HGA.P.FS-2C150 plastic blow molding machine. All values apply to standard PP, PET, and PETG resin processing under normal operating conditions. Confirm utility availability against these figures during site preparation, particularly for installations in tropical climates such as Colombia and Southeast Asia.

Category Blow Molding Machine Parameter وحدة قيمة
Molding Clamping Stroke مم 190
Mold-Open Distance مم 440
Mold-Close Distance مم 250
Stretching Stroke مم 450
Mold-Open Distance (base) مم 50
Preform Holder Count 92
Cavities 2
Container Max. Container Volume مل 4,000
Max. Neck Diameter Range مم 110
Max. Container Diameter مم 130
Max. Container Height مم 300
Theoretical Output bph 1,800
Electrical Max. Heating Power كيلوواط 42.5
Additional Heating Power كيلوواط 18
Air System Operating Pressure kg/cm² 7
Low Pressure Air Consumption ltr/min 600
Blowing Pressure kg/cm² 7
High Pressure Air Consumption ltr/min 1,200
Cooling Water Operating Pressure kg/cm² 5–6
Temperature درجة مئوية 8–10
Flow Rate ltr/min 30
Machine الحجم (الطول × العرض × الارتفاع) مم 3820×1990×1880
وزن kg 3,500

 

Crafts & Special-shaped Bottle Blow Molding Machine

Performance Advantages Engineered for Craft & Special-Shaped Containers

Wider Container Diameter for Non-Standard Shapes

At 130 mm maximum container diameter and 300 mm maximum container height, the HGA.P.FS-2C150 handles container geometries that exceed the specification of most standard baby bottle and beverage blow molding machines. Wide-body craft bottles — spirits containers, artisan honey jars, specialty condiment bottles — fit within this envelope. The 190 mm clamping stroke provides the parting-face clearance that wider mold assemblies require, and the toggle-link clamping unit distributes force evenly across the extended parting face to prevent flash on wide, shallow bottles where mold deflection under pressure is harder to control.

1,800 bph Dual-Cavity Output at Scale

With a theoretical output of 1,800 bph running both cavities, this machine produces approximately 14,400 containers per shift — a volume that bridges the gap between artisanal production and full industrial scale. For craft producers in Colombia or Brazil who have outgrown hand-loading semi-automatic equipment but are not yet ready for a high-count multi-cavity line, the HGA.P.FS-2C150 delivers the throughput needed to supply regional retail chains and export orders from a single fully automatic blow moulding machine installation.

Large Preform Carousel for Extended Conditioning

The 92-position heating carousel is the largest in the HGA series covered by this product family. More holder positions mean each preform spends more time in the heating oven relative to the cycle time, allowing better thermal penetration through thick PP or PETG preforms used in wide-body craft containers. Extended conditioning dwell reduces the temperature gradient between the outer surface and core of the preform — a gradient that, if uncorrected, leads to non-uniform stretch behavior and inconsistent wall thickness in asymmetric bottle profiles.

Multi-Resin Flexibility for Diverse Applications

The HGA.P.FS-2C150 processes PP, PET, PETG, PC, and PCTG — the full material palette for premium plastic container production. PETG is particularly valued in craft packaging for its glass-like clarity and ability to reproduce fine surface detail including embossed logos, textured panels, and decorative ribs. PC handles the high-gloss, crystal-clear cosmetic bottle formats that luxury brand packaging teams specify. Switching between resins is accomplished through recipe selection on the PLC touch interface, with stored zone temperatures and stretch timing for each material and preform combination already validated during factory acceptance testing.

450 mm Stretch Rod for Tall Bottle Profiles

The 450 mm stretching stroke is notably longer than the equivalent spec on the HGA.P.FS-2CB130, reflecting the taller container formats this machine targets. Craft spirits bottles, tall condiment containers, and elongated cosmetic flagons all require longer axial pre-stretch before high-pressure air contacts the preform, ensuring material reaches the base of the mold before the neck section over-expands. Correct pre-stretch programming is the key variable that separates a well-distributed tall bottle from one with a thin base and thick shoulder — an issue this machine's extended stroke and PLC recipe management address systematically.

Efficient Heating for Specialty Resins

The 42.5 kW main heating system combined with 18 kW additional heating covers the thermal demands of PETG and PC preforms — both of which require more careful temperature control than standard PET to avoid haze or surface defects in the blown bottle. The independently controlled oven zones allow engineers to apply a graduated temperature profile along the preform height, compensating for the different wall thicknesses found in craft bottle preforms where body, shoulder, and neck are profiled differently from standard cylindrical preforms. This zone-by-zone control is the production mechanism that consistently delivers clear, defect-free craft containers from this auto blowing machine.

Craft bottle blow molding machine customer installation

R&D Heritage & Partner Brands

Two decades of focused engineering in blow molding machine development have produced a product range that covers the full spectrum from single-cavity precision machines through high-output multi-cavity systems. National patents spanning servo-clamping synchronization, zone-by-zone infrared heating, and energy-reduction circuit design reflect the depth of this technical development. The machine portfolio covers PET, PETG, PC, PCTG, and PP container production for cosmetics, beverages, edible oil, food, pharmaceutical, and baby care packaging — with recognized leadership in high-end cosmetics and pharmaceutical production where dimensional tolerances and surface quality standards are most demanding.

For craft and specialty packaging specifically, experience running PETG and PC in production environments — resins with narrower processing windows than PET — translates into pre-validated process recipes and application-specific tooling support that new customers can draw on from day one. This depth of application knowledge is what positions this stretch blow molding machine engineering program as a trusted source for both standard and specialty container production equipment.

Partner Brands

Partner brands of our blow molding machine systems

Clients include Yibao, Haitian, Luhua, Walch, Blue Moon, Proya, Libai, Estée Lauder, Walmart, Da Senlin, and Shining Eye Drops — a client list that spans mass-market FMCG through luxury cosmetics, validating the machine's performance across the full quality and compliance spectrum.

Structural Design for Craft Container Production

The HGA.P.FS-2C150 Blow Molding Machine is structurally heavier than the smaller HGA.P.FS-2CB130 — at 3,500 kg, the additional mass reflects the larger mold assemblies and longer clamping mechanisms required for the wider container formats this machine targets. The machine base is cut and welded from heavy-section structural steel, stress-relieved after fabrication, and CNC-machined to maintain platen co-planarity over years of production. For asymmetric mold designs used in special-shaped bottle production, platen flatness is more critical than in round-container tooling because any tilt in the clamping plane produces a non-uniform parting line that shows on the finished bottle surface.

The 92-position preform carousel uses individual mandrel bearings sealed against plastic dust and condensation, which is important in facilities where PETG or PC production generates finer particulate than standard PET. The heating oven enclosure is thermally insulated to reduce ambient heat load on the machine room — a consideration for facilities in tropical markets including Colombia and Southeast Asia where cooling costs are significant. Modular valve and electrical panel design throughout the machine allows component-level service rather than assembly-level replacement, keeping maintenance costs proportional to actual wear rather than precautionary overhaul.

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Mold Engineering for Special-Shaped Containers

Preform injection mold for craft bottle blow molding machine

Preform Injection Mold

  • The two-part die lip design holds the preform gate on axis with the preform body throughout formation — critical for the non-circular preform cross-sections used in oval and square special-shaped bottle production.
  • Cooling gallery design prioritizes uniform temperature extraction across the preform wall, reducing cycle time while preventing the differential shrinkage that distorts preform geometry before blowing.
  • Forming inserts are produced from imported die steel 2316, fully heat-treated and tested for rust resistance — selected specifically for the extended service life required when running PETG and PC, which are more corrosive to tooling surfaces than standard PET.
  • Core and cavity plates are manufactured from 420 stainless steel, providing corrosion resistance suitable for the humid environments common in production facilities across Colombia, Southeast Asia, and West Africa.
  • Insert-level serviceability means worn forming components can be exchanged without dismounting the full mold assembly, reducing scheduled maintenance downtime on production lines running multiple shifts.
  • Standard-dimension interchangeable fittings support multiple preform geometries from a single mold base — a practical advantage for craft producers running seasonal or limited-edition container formats.

Blowing mold for special-shaped plastic bottle blow molding machine

Blowing Mold

  • Mold bodies are machined from certified tool steel, with alloy selection matched to the blow pressure and thermal cycling requirements of PETG and PC production — both of which require more from tooling than standard PET.
  • All cavity geometry — including the embossed panels, contoured grip surfaces, and decorative recesses that define special-shaped craft containers — is developed in 3D parametric modeling software before tooling manufacture, eliminating the geometry errors that cause reject rates to rise on complex shapes.
  • An extensive container design library covers standard craft bottle profiles, artisan spirits shapes, wide-mouth jar forms, and ergonomic grip formats — giving customers a starting point for tooling discussions rather than beginning from a blank page.
  • Cooling channels are flow-simulated for balanced heat extraction across asymmetric cavity geometry, where standard channel layouts would create hot zones at panel transitions and shoulder recesses.
  • All cavity and structural metal components are finish-machined on CNC equipment, producing matched tolerances across the two cavity positions — the foundation of consistent dimensional output between cavities on special-shaped bottle production.

سيناريوهات التطبيق

The EP-HGA.P.FS-2C150 blow molding machine is the specialist choice for container formats where appearance, container geometry, and material clarity are as important as output rate. The following segments represent the machine's core application fit.

Craft Spirits & Artisan Beverage Bottles

Artisan gin, mezcal, craft rum, and specialty wine brands in Colombia, Mexico, and across Latin America increasingly use proprietary-shaped PET or PETG bottles as a brand differentiation tool. The HGA.P.FS-2C150 blow molding machine's 130 mm container diameter and 300 mm height accommodate the tall, narrow or wide-body formats that these brands specify. PETG's glass-like clarity and ability to hold fine surface embossing makes it the material of choice for premium spirits packaging in this segment.

Premium Cosmetics & Fragrance Containers

Luxury cosmetics brands use PC and PETG containers for their crystal clarity and ability to replicate the sharp edges and complex geometry of glass packaging at a fraction of the weight. Serum bottles, fragrance flacons, and premium toner containers in the 50 ml to 500 ml range with decorative ribbing, tapered shoulders, and fine-threaded necks are all achievable on this plastic blow molding machine with the appropriate custom mold design. Surface gloss on PC rivals that of optical-grade glass.

Specialty Food Jars & Condiment Containers

Artisan honey jars, gourmet jam containers, specialty olive oil bottles, and premium sauce packaging in the 500 ml to 4,000 ml range fit within the container envelope of the HGA.P.FS-2C150 blow molding machine. Wide-mouth designs, square cross-sections, and oval profiles — shapes that require the wider mold-open distance and larger clamping stroke of this machine — are common in the specialty food packaging segment in Colombia and across Latin American gourmet food retail.

Industrial & Household Cleaning Products

Large-format trigger-spray bottles, specialty detergent containers, and industrial chemical packaging in the 1-litre to 4-litre range use PP for its chemical resistance and structural integrity. The 4,000 ml maximum container volume of this bottle blow molding machine covers the institutional-size cleaning product containers that industrial supply chains in Colombia, Brazil, and Southeast Asia source in high volumes for facility management and food service applications.

Promotional & Seasonal Packaging

Brands across beverage, personal care, and food segments commission limited-run promotional containers for holiday seasons, sports events, and product launches. The HGA.P.FS-2C150's recipe management system and modular mold infrastructure allow these short-run specialty formats to be produced without committing a dedicated machine to a single container design. For brand owners in Colombia and neighboring markets exploring premium packaging to differentiate their products, the short-run flexibility of this machine makes it a practical production asset.

How to Select the Right Blow Molding Machine for Craft & Special-Shaped Bottle Production

Choosing a blow molding machine for craft or special-shaped containers involves different decision criteria than selecting a standard beverage bottle machine. These guidelines help identify whether the HGA.P.FS-2C150 blow molding machine fits your production program.

Container Diameter Over 110 mm

If your product line includes any container with a body diameter above 110 mm — wide-mouth jars, oval craft bottles, square condiment containers — this blow molding machine's 130 mm maximum container diameter is the correct specification. Models with 110 mm diameter limits will not clear the wider mold assemblies these designs require, regardless of their clamping stroke or mold-open distance.

PETG or PC Resin Requirement

If your container specification requires the glass-like clarity of PETG or the optical crystal quality of PC, confirm that the machine you select has validated process experience with these resins. Both require narrower heating windows and more careful pressure management than PET. The HGA.P.FS-2C150's 42.5 kW heating system and independently controlled zones are sized for these more demanding resin characteristics.

Non-Round Container Cross-Section

Square, oval, and ergonomic-grip cross-sections distribute blow pressure differently from round containers. Before committing to tooling, confirm that your blowing mold designer has experience with non-round cavity venting, cooling channel routing around irregular cross-sections, and the preform orientation mechanism required to align the preform's oval cross-section with the corresponding mold cavity orientation. These are specialist tooling design areas beyond standard round-bottle experience.

Output Rate vs. Quality Balance

For premium craft containers, quality almost always takes priority over maximum output rate. The 1,800 bph rated output of the HGA.P.FS-2C150 blow molding machine can be run at reduced speed for complex shapes to allow extended conditioning time and more careful blow curve programming. Running at 70–80% of rated speed on particularly complex special-shaped formats is common practice and often produces better per-bottle quality than pushing for maximum throughput on shapes that are sensitive to preform temperature variation.

معلومات عنا

We design and manufacture a complete range of blow molding machines, injection blow molding machines، و stretch blow molding machines for plastic container production across a broad material and container format range. Our engineering programs have run continuously for over twenty years, producing validated process knowledge in PET, PETG, PC, PCTG, and PP across baby care, pharmaceutical, cosmetics, food, beverage, and specialty packaging segments. Each machine passes a full trial production run before dispatch, and the accompanying documentation package covers CE certification, electrical schematics, and the qualification records that brand-owner quality teams require during line commissioning audits.

ورشة عمل

Blow molding machine workshop 1
Blow molding machine workshop 2
Blow molding machine workshop 3
Blow molding machine product display

Auxiliary Equipment for a Complete Craft Bottle Production Line

Running a blow molding machine for craft and special-shaped container production at consistent quality requires correctly specified auxiliary systems. We supply the following equipment as part of a one-stop procurement service for new facility installations globally, including in Colombia and across Latin America.

Oil-free air compressor for craft bottle blow molding machine

Oil-Free Air Compressor

For PETG and PC craft container production, oil-free compression is mandatory — oil aerosol contamination inside a clear premium bottle is immediately visible and triggers batch rejection. The HGA.P.FS-2C150 blow molding machine uses 1,200 ltr/min high-pressure air at 7 kg/cm² for blowing, plus 600 ltr/min low-pressure for pneumatic actuators. Size the compressor 20–25% above rated consumption and verify rated output at local ambient temperature — compressor delivery falls in tropical installations where ambient temperature is significantly above standard test conditions.

Mold temperature controller for special-shaped blow molding machine

جهاز التحكم في درجة حرارة القالب

Asymmetric mold geometries for special-shaped containers have uneven thermal mass distribution, making stable cooling water temperature more critical than in standard round-bottle tooling. Hot zones form preferentially at thick mold sections adjacent to the parting line — areas where cooling channels are harder to route — and cause progressive bottle height drift upward over a production shift. A dedicated temperature controller maintaining water at 8–10°C throughout the shift prevents this thermal creep and sustains consistent bottle geometry across all output from both cavities.

Bottle visual inspection machine for craft blow-molded containers

Bottle Visual Inspection Machine

Premium craft containers are among the most inspection-intensive products in the plastic packaging industry — surface defects, haze spots, parting line flash, and wall thin spots that would pass quality control on a commodity beverage bottle are automatic rejections on a premium cosmetic or artisan spirits container. Inline camera inspection systems that track output by cavity position give production teams early warning of developing defects before a full batch is affected, protecting the brand reputation of the craft producer and limiting material waste from undetected quality drift.

Industrial chiller and auxiliary machinery for blow molding machine line

Industrial Chiller & Utility Package

PETG and PC container production is more sensitive to cooling water temperature than PET because both materials have narrower thermal processing windows. In Colombia, Southeast Asia, and other tropical production environments where ambient facility water arrives at 28–35°C, a chiller is not optional — it is a prerequisite for achieving the consistent mold surface temperature that these resins require for acceptable surface quality and dimensional consistency. We supply matched chiller-compressor packages sized for this machine's consumption profile to simplify site utility planning.

الأسئلة الشائعة

What makes a two-step blow molding machine better than a single-stage system for producing special-shaped PETG craft bottles in Colombia?

PETG has a narrower processing window than standard PET — the temperature range between under-conditioned and over-heated is smaller, and asymmetric preform shapes used for non-round craft containers amplify this sensitivity. In a two-step system, preform conditioning is an independent controlled process separate from the blowing cycle, giving engineers precise control over the thermal profile across both the preform wall thickness and height. Single-stage machines tie conditioning time to injection cycle time, leaving less flexibility to compensate for PETG's narrower processing window. For Colombian craft brands producing premium PETG bottles for export to the US or EU, the dimensional consistency and surface clarity achieved by two-step processing reduces the per-unit defect rate that determines profitability on small-batch premium runs.

How do I achieve consistent wall thickness in both cavities when producing asymmetric special-shaped bottles on a 2-cavity injection blow molding machine?

Consistent dual-cavity output on asymmetric containers requires three aligned elements: identical preform geometry entering both cavities, balanced air distribution between the two blow circuits, and matched mold cooling performance across both cavity halves. The HGA.P.FS-2C150 blow molding machine addresses all three through its 92-position conditioning carousel, balanced pneumatic manifold design, and CNC-machined mold tooling produced to matched tolerances across both cavity positions. Beyond the machine design, the preform itself must be designed for the specific stretch ratios the special-shaped container requires — this is a tooling engineering task that should be completed before production trials begin, ideally using flow simulation software to predict material distribution before committing to physical tooling.

Which resin — PETG, PC, or PP — should I use in a fully automatic blow moulding machine for premium cosmetics containers destined for the Latin American luxury retail market?

For luxury cosmetics containers targeting the Latin American premium market, PETG is the most common starting point — it delivers glass-like clarity, excellent surface gloss, and the ability to reproduce fine embossed details and sharp edges that luxury branding requires, at lower processing temperature than PC. PC is chosen when optical crystal clarity and maximum scratch resistance are the primary specification criteria, such as for prestige fragrance flagons and transparent color-cosmetics packaging where product visibility is the primary design driver. PP is selected when container functionality — chemical compatibility with active cosmetic ingredients, steam sterilization, or heat resistance for hot-fill processes — takes precedence over optical properties. All three resins are processable on the HGA.P.FS-2C150 through stored recipe management on the HMI.

Where in the production line should a bottle visual inspection machine be installed when running a craft blow molding machine for premium packaging?

The most effective position for inline visual inspection is immediately after the blow station exit conveyor, before the bottles reach any labelling, filling, or secondary packaging operations. Installing inspection at this point allows defective bottles to be rejected before they consume downstream production resources — label material, filling product, or packaging — and before they reach the point where they might be packed and shipped. For craft and premium packaging operations where per-unit value is significantly higher than commodity containers, early inspection also provides real-time process feedback that allows the machine operator to adjust parameters before a developing quality trend produces a large batch of defective containers.

What are the key differences between a craft blow molding machine and a standard bottle blow molding machine when setting up a new production facility in Colombia?

A craft-oriented blow molding machine like the HGA.P.FS-2C150 differs from a standard beverage bottle machine in three principal ways relevant to facility setup in Colombia. First, the clamping unit and mold-open distance are larger to accommodate wider, more complex mold assemblies — a facility planning requirement that needs to be reflected in crane lift capacity and bay width. Second, the heating system is tuned for PETG and PC with wider zone range and more precise temperature control than a machine optimized for commodity PET. Third, the process support infrastructure — tooling development capability, application engineering support, and resin-specific process recipe development — is more important for craft production startup than for a commodity beverage line, because the range of container geometries and resin combinations is broader and less standardized. Buyers setting up craft production for the first time in Colombia should factor application engineering support into their machine supplier selection, not only equipment specification.

المحرر: PXY