{"id":748,"date":"2026-07-21T07:39:35","date_gmt":"2026-07-21T07:39:35","guid":{"rendered":"https:\/\/onestepblowmachine.com\/?post_type=product&p=748"},"modified":"2026-07-21T07:39:35","modified_gmt":"2026-07-21T07:39:35","slug":"ep-zq135-injection-blow-molding-machine-replacement-of-jomar-ibm175","status":"publish","type":"product","link":"https:\/\/onestepblowmachine.com\/th\/product\/ep-zq135-injection-blow-molding-machine-replacement-of-jomar-ibm175\/","title":{"rendered":"EP-ZQ135 Injection Blow Molding Machine Replacement of Jomar IBM175"},"content":{"rendered":"
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European-Style Heavy Industrial Injection Blow Molding Machine<\/p>\n

EP-ZQ135 Injection Blow Molding Machine
\nReplacement of Jomar IBM175<\/span><\/h2>\n

Full European-style structure \u00b7 1350 KN Clamping Force \u00b7 95 KW Total Power \u00b7 30-Cavity at 10 ml \u00b7 Machine Size 5.5\u00d72\u00d72.4 M<\/p>\n<\/div>\n

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Brand Reference Notice:<\/strong> Jomar is referenced on this page solely to assist customers in evaluating compatible replacement options at the same tonnage category. This page does not imply commercial affiliation with, or representation of, Jomar or any of its equipment. The EP-ZQ135 is an independently designed and manufactured injection blow molding machine, developed on a European-style structural platform.<\/p>\n<\/div>\n

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\"EP<\/p>\n

EP-ZQ135 | Injection Blow Molding Machine (European) \u00b7 5.5\u00d72\u00d72.4 M \u00b7 18 Ton<\/p>\n

High-Tonnage European Injection Blow Molding Machine<\/a><\/p>\n<\/div>\n

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EP-ZQ135: High-Tonnage European Injection Blow Molding Machine<\/h2>\n

The EP-ZQ135 is a large-format injection blow molding machine<\/strong> built on a full European-style mechanical platform, designed for manufacturers who need high-cavitation output, broad container volume range, and sustained cycle efficiency across demanding production schedules. At 1350 KN injection clamping force and 200 KN blow clamping force, this machine delivers structural rigidity that translates directly into consistent cavity-to-cavity dimensional accuracy on large multi-cavity molds. For plastic container producers in Colombia and across Latin America who currently operate or are evaluating Jomar IBM175-class equipment, the ZQ135 presents a comparable option worth assessing on its own engineering merits.<\/p>\n

The machine processes containers from 1 ml through 2,000 ml, supporting the full range of pharmaceutical, personal care, food packaging, and industrial container applications that characterize this tonnage class. The 70 mm screw diameter and 650 g injection weight \u2014 matching the Jomar IBM175’s 450\/550 g capacity and then some \u2014 ensure that high-cavitation molds receive adequate shot weight on every cycle without resorting to reduced cycle speeds. The 6+N barrel heating zones maintain thermal uniformity across the full screw length, which is particularly valuable when processing pharmaceutical-grade resins or materials with narrow melt temperature windows.<\/p>\n

With a total installed power of 95 KW and a hydraulic double system where the booster cylinder operates independently of the mold travel circuit, the ZQ135 achieves 20\u201330% lower energy consumption compared to single-circuit hydraulic machines at equivalent clamping tonnage. The standard high-precision angle divider enables simultaneous mold opening and turret lifting, compressing the dry cycle to 4 seconds. At 18 tons net weight and a footprint of 5.5\u00d72\u00d72.4 M, the ZQ135 is a physically substantial machine \u2014 though notably more compact in height at 2.4 M compared to the Jomar IBM175’s 4.22\u00d72.67\u00d73.58 M envelope, which makes installation in standard-height Colombian industrial facilities more straightforward.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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EP-ZQ135 Technical Specifications<\/h2>\n
\n\n\n\n\n\n<\/colgroup>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
System \/ Category<\/th>\n\u0e1e\u0e32\u0e23\u0e32\u0e21\u0e34\u0e40\u0e15\u0e2d\u0e23\u0e4c<\/th>\n\u0e2b\u0e19\u0e48\u0e27\u0e22<\/th>\nZQ135 Value<\/th>\n<\/tr>\n<\/thead>\n
Injection System<\/td>\n<\/tr>\n
<\/td>\n\u0e40\u0e2a\u0e49\u0e19\u0e1c\u0e48\u0e32\u0e19\u0e28\u0e39\u0e19\u0e22\u0e4c\u0e01\u0e25\u0e32\u0e07\u0e02\u0e2d\u0e07\u0e2a\u0e01\u0e23\u0e39<\/td>\n\u0e21\u0e21.<\/td>\n70<\/td>\n<\/tr>\n
<\/td>\n\u0e2d\u0e31\u0e15\u0e23\u0e32\u0e2a\u0e48\u0e27\u0e19 L\/D \u0e02\u0e2d\u0e07\u0e2a\u0e01\u0e23\u0e39<\/td>\n%<\/td>\n22:1<\/td>\n<\/tr>\n
<\/td>\nInjection Weight<\/td>\ng<\/td>\n650<\/td>\n<\/tr>\n
<\/td>\n\u0e01\u0e33\u0e25\u0e31\u0e07\u0e04\u0e27\u0e32\u0e21\u0e23\u0e49\u0e2d\u0e19<\/td>\n\u0e40\u0e04\u0e27\u0e35<\/td>\n30<\/td>\n<\/tr>\n
<\/td>\nNumber of Barrel Zones<\/td>\n\u2014<\/td>\n6+N<\/td>\n<\/tr>\n
<\/td>\nInjection Stroke<\/td>\n\u0e21\u0e21.<\/td>\n200<\/td>\n<\/tr>\n
Clamping System<\/td>\n<\/tr>\n
<\/td>\nClamping Force \u2014 Injection<\/td>\n\u0e40\u0e04\u0e40\u0e2d\u0e47\u0e19<\/td>\n1350<\/td>\n<\/tr>\n
<\/td>\nOpening Stroke \u2014 Injection<\/td>\n\u0e21\u0e21.<\/td>\n140<\/td>\n<\/tr>\n
<\/td>\nClamping Force \u2014 Blowing<\/td>\n\u0e40\u0e04\u0e40\u0e2d\u0e47\u0e19<\/td>\n200<\/td>\n<\/tr>\n
<\/td>\nOpening Stroke \u2014 Blowing<\/td>\n\u0e21\u0e21.<\/td>\n140<\/td>\n<\/tr>\n
<\/td>\nLifting Height of Rotary Table<\/td>\n\u0e21\u0e21.<\/td>\n70<\/td>\n<\/tr>\n
Mould<\/td>\n<\/tr>\n
<\/td>\nMax. Platen Size (L \u00d7 W)<\/td>\n\u0e21\u0e21.<\/td>\n1300 \u00d7 500<\/td>\n<\/tr>\n
<\/td>\nMold Thickness<\/td>\n\u0e21\u0e21.<\/td>\n280<\/td>\n<\/tr>\n
<\/td>\nMax. Bottle Diameter<\/td>\n\u0e21\u0e21.<\/td>\n120<\/td>\n<\/tr>\n
<\/td>\nMax. Bottle Height<\/td>\n\u0e21\u0e21.<\/td>\n220<\/td>\n<\/tr>\n
<\/td>\nSuitable Bottle Volume<\/td>\n\u0e21\u0e25.<\/td>\n1 \u2013 2000<\/td>\n<\/tr>\n
<\/td>\nStripping Stroke<\/td>\n\u0e21\u0e21.<\/td>\n280<\/td>\n<\/tr>\n
Hydraulic System<\/td>\n<\/tr>\n
<\/td>\nHydraulic Pressure<\/td>\n\u0e40\u0e21\u0e01\u0e30\u0e1b\u0e32\u0e2a\u0e04\u0e32\u0e25<\/td>\n14<\/td>\n<\/tr>\n
<\/td>\n\u0e01\u0e33\u0e25\u0e31\u0e07\u0e21\u0e2d\u0e40\u0e15\u0e2d\u0e23\u0e4c<\/td>\n\u0e40\u0e04\u0e27\u0e35<\/td>\n37+37<\/td>\n<\/tr>\n
<\/td>\nDry Cycle Time<\/td>\ns<\/td>\n4<\/td>\n<\/tr>\n
<\/td>\nTotal Power<\/td>\n\u0e40\u0e04\u0e27\u0e35<\/td>\n95<\/td>\n<\/tr>\n
<\/td>\nOperating Power Efficiency<\/td>\n%<\/td>\n52 \u2013 70<\/td>\n<\/tr>\n
Other Parameters<\/td>\n<\/tr>\n
<\/td>\nMin. Air Pressure (Compressed Air)<\/td>\n\u0e40\u0e21\u0e01\u0e30\u0e1b\u0e32\u0e2a\u0e04\u0e32\u0e25<\/td>\n0.7 \u2013 1.2<\/td>\n<\/tr>\n
<\/td>\nCompressed Air Capacity<\/td>\nM\u00b3\/min<\/td>\n0.7<\/td>\n<\/tr>\n
<\/td>\nCooling Water Flow<\/td>\nM\u00b3\/h<\/td>\n4<\/td>\n<\/tr>\n
<\/td>\n\u0e41\u0e23\u0e07\u0e14\u0e31\u0e19\u0e19\u0e49\u0e33\u0e2b\u0e25\u0e48\u0e2d\u0e40\u0e22\u0e47\u0e19<\/td>\n\u0e40\u0e21\u0e01\u0e30\u0e1b\u0e32\u0e2a\u0e04\u0e32\u0e25<\/td>\n0.3 \u2013 0.4<\/td>\n<\/tr>\n
<\/td>\n\u0e02\u0e19\u0e32\u0e14\u0e40\u0e04\u0e23\u0e37\u0e48\u0e2d\u0e07\u0e08\u0e31\u0e01\u0e23 (\u0e22\u0e32\u0e27 \u00d7 \u0e01\u0e27\u0e49\u0e32\u0e07 \u00d7 \u0e2a\u0e39\u0e07)<\/td>\nM<\/td>\n5.5 \u00d7 2 \u00d7 2.4<\/td>\n<\/tr>\n
<\/td>\nNet Weight<\/td>\nTon<\/td>\n18<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

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ZQ135 Mold Cavitation Reference by Bottle Volume<\/h3>\n
\n\n\n\n\n\n\n\n\n\n<\/colgroup>\n\n\n\n\n
Approx. Volume<\/th>\n10 ml<\/th>\n30 ml<\/th>\n60 ml<\/th>\n100 ml<\/th>\n250 ml<\/th>\n500 ml<\/th>\n1000 ml<\/th>\n<\/tr>\n<\/thead>\n
Max. Cavities<\/td>\n30<\/td>\n26<\/td>\n22<\/td>\n18<\/td>\n14<\/td>\n10<\/td>\n8<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Reference values. Actual cavitation depends on container geometry, mold design, and resin specification. Contact our engineering team for project-specific guidance.<\/p>\n<\/div>\n

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\"Injection<\/div>\n

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EP-ZQ135 vs. Jomar IBM175 \u2014 Parameter Comparison<\/h2>\n

Brand referenced for selection guidance only. No commercial affiliation implied.<\/p>\n

\n\n\n\n\n<\/colgroup>\n\n\n\n\n\n\n\n\n\n\n\n\n\n
\u0e02\u0e49\u0e2d\u0e01\u0e33\u0e2b\u0e19\u0e14<\/th>\nEP-ZQ135<\/th>\nJomar IBM175 (ref.)<\/th>\n<\/tr>\n<\/thead>\n
Clamping Force (Injection)<\/td>\n1350 KN<\/td>\n1560 KN<\/td>\n<\/tr>\n
Clamping Tonnage Category<\/td>\n135 T<\/td>\nIBM175 class<\/td>\n<\/tr>\n
\u0e40\u0e2a\u0e49\u0e19\u0e1c\u0e48\u0e32\u0e19\u0e28\u0e39\u0e19\u0e22\u0e4c\u0e01\u0e25\u0e32\u0e07\u0e02\u0e2d\u0e07\u0e2a\u0e01\u0e23\u0e39<\/td>\n70 mm<\/td>\n70 mm<\/td>\n<\/tr>\n
Injection Weight<\/td>\n650 g<\/td>\n450 \/ 550 g<\/td>\n<\/tr>\n
Max. Platen Size (L \u00d7 W)<\/td>\n1300 \u00d7 500 mm<\/td>\n635 \u00d7 1372 mm<\/td>\n<\/tr>\n
\u0e02\u0e19\u0e32\u0e14\u0e40\u0e04\u0e23\u0e37\u0e48\u0e2d\u0e07\u0e08\u0e31\u0e01\u0e23 (\u0e22\u0e32\u0e27 \u00d7 \u0e01\u0e27\u0e49\u0e32\u0e07 \u00d7 \u0e2a\u0e39\u0e07)<\/td>\n5.5 \u00d7 2 \u00d7 2.4 M<\/td>\n4.22 \u00d7 2.67 \u00d7 3.58 M<\/td>\n<\/tr>\n
Total Power<\/td>\n95 KW<\/td>\nIBM175 class standard<\/td>\n<\/tr>\n
Energy Saving vs. Peers<\/td>\n20\u201330% lower<\/td>\nSingle-circuit hydraulic<\/td>\n<\/tr>\n
Hydraulic Configuration<\/td>\nDouble System<\/td>\n\u0e21\u0e32\u0e15\u0e23\u0e10\u0e32\u0e19<\/td>\n<\/tr>\n
\u0e1b\u0e23\u0e30\u0e40\u0e20\u0e17\u0e42\u0e04\u0e23\u0e07\u0e2a\u0e23\u0e49\u0e32\u0e07<\/td>\nFull European Frame<\/td>\nStandard IBM<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

Five Key Technical Advantages of the EP-ZQ135<\/h2>\n
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\u25b6<\/div>\n

1350 KN Injection Clamping \u2014 20\u201330% Above Category Average<\/h3>\n

The ZQ135’s full European-style frame concentrates its 1350 KN clamping force through a rigid closed-frame load path rather than through tie-bar tension. This structural approach produces higher effective platen stiffness at the same rated tonnage, which directly reduces mold deflection across large multi-cavity layouts. In practical production on a 30-cavity 10 ml pharmaceutical mold, this rigidity maintains container weight uniformity from edge cavities that would show measurable drift on a less rigid platform. The clamping force being 20\u201330% above industry average for machines in this category is a verifiable advantage, not a marketing claim.<\/p>\n<\/div>\n

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\u25b6<\/div>\n

Hydraulic Double System \u2014 Independent Booster Clamping<\/h3>\n

The ZQ135 uses a hydraulic double system in which the booster cylinder responsible for final clamping lock-up does not participate in the mold opening and closing sequence. This means the booster is at rest \u2014 consuming no hydraulic energy \u2014 for most of each machine cycle, activating only at the instant of full mold closure. The result is 20\u201330% lower energy consumption than single-circuit hydraulic IBM platforms in the same clamping class, reduced hydraulic oil thermal loading, and extended seal service life. For Colombian industrial injection blow molding machine operators where utility costs are a meaningful portion of production economics, this hydraulic architecture has a tangible impact on operating cost per unit produced.<\/p>\n<\/div>\n

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\u25b6<\/div>\n

650 g Injection Weight on 70 mm Screw<\/h3>\n

The ZQ135 delivers a 650 g injection weight from a 70 mm diameter screw with a 22:1 L\/D ratio \u2014 competitive with the Jomar IBM175’s 450\/550 g range and providing headroom for demanding high-cavitation applications. This injection capacity supports the full 30-cavity mold at 10 ml and sustains adequate shot weight for 8-cavity molds at 1,000 ml without compromising cycle time. For Latin American plastic injection blow molding machine operators running mixed product lines across multiple container sizes, this shot weight flexibility reduces the frequency of screw changeovers and extends the platform’s commercial versatility.<\/p>\n<\/div>\n

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High-Precision Angle Divider \u2014 Simultaneous Motion, 4-Second Dry Cycle<\/h3>\n

The high-precision angle divider on the ZQ135 achieves synchronized mold opening and turret lifting in a single compound motion, eliminating the sequential dead time that occurs on IBM machines where these are separate hydraulic events. This synchronization is what allows the ZQ135 to achieve a genuine 4-second dry cycle in real production conditions. At 30 cavities per cycle on a 10 ml mold, even a 1-second reduction in dead time per cycle translates to meaningful additional container output per hour across a full shift. The precision of the angle divider also contributes to consistent turret positioning accuracy, which matters for tight-tolerance pharmaceutical neck finishes.<\/p>\n<\/div>\n

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\u25b6<\/div>\n

Compact Height Profile \u2014 2.4 M vs. 3.58 M for Jomar IBM175<\/h3>\n

Despite being a heavy-duty injection blow molding machine at 18 tons and 1350 KN clamping, the ZQ135 stands just 2.4 M tall \u2014 substantially lower than the Jomar IBM175’s 3.58 M height. This is a practical facility consideration that often gets overlooked in machine comparisons: a machine that fits within standard industrial building clearances without crane modification, mezzanine work, or structural reinforcement reduces installation lead time and cost. For manufacturing facilities across Colombia’s industrial centers where building heights are fixed at 4\u20135 M, the ZQ135’s 2.4 M profile provides comfortable working clearance above the machine.<\/p>\n<\/div>\n<\/div>\n

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\u0e2a\u0e16\u0e32\u0e19\u0e01\u0e32\u0e23\u0e13\u0e4c\u0e01\u0e32\u0e23\u0e43\u0e0a\u0e49\u0e07\u0e32\u0e19<\/h2>\n

The ZQ135 industrial injection blow molding machine<\/strong> serves diverse container production requirements across pharmaceutical, personal care, food, and industrial sectors where high cavitation, consistent quality, and reliable throughput all matter simultaneously.<\/p>\n

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\ud83d\udc8a High-Volume Pharmaceutical Container Production<\/h3>\n

The 30-cavity configuration at 10 ml places the ZQ135 among the highest-output injection blow molding machines available for pharmaceutical vial production. Consistent injection clamping at 1350 KN across the full 1300 \u00d7 500 mm platen maintains cavity-to-cavity weight uniformity required for pharmaceutical batch documentation. INVIMA in Colombia and equivalent authorities across Latin America require packaging material traceability and consistent quality system records \u2014 the ZQ135’s European-frame rigidity and controlled injection parameters support the quality consistency that underpins these records.<\/p>\n<\/div>\n

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\ud83e\uddf4 Personal Care & Cosmetics \u2014 High-Cavity Efficiency<\/h3>\n

Shampoo bottles, lotion dispensers, skincare serums, and personal care containers in the 30\u2013250 ml range are the commercial sweet spot for the ZQ135. Running 26 cavities at 30 ml or 22 cavities at 60 ml per cycle, this machine achieves the unit economics needed for branded cosmetic lines competing on retail shelf price. Colombian cosmetic manufacturers targeting the growing domestic personal care market \u2014 as well as export markets in Ecuador, Peru, and Central America \u2014 will find the ZQ135’s output rates directly relevant to their capacity planning.<\/p>\n<\/div>\n

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\ud83e\udd5b Food & Beverage Containers<\/h3>\n

Single-serve dairy products, condiment containers, cooking oil bottles, and flavored beverage packaging in HDPE and PP fall well within the ZQ135’s production envelope. Containers produced on this plastic injection blow molding machine for food-contact use must comply with Colombia’s NTC standards administered through ICONTEC and INVIMA Decree 1575, as well as FDA 21 CFR and EU Regulation 10\/2011 for manufacturers serving export markets. The sealed IBM process prevents airborne contamination between injection and blowing stages, a hygiene advantage relevant to food-grade production environments.<\/p>\n<\/div>\n

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\ud83c\udf3f Agrochemical & Crop Protection Packaging<\/h3>\n

Colombia’s substantial agricultural sector \u2014 coffee, cut flowers, bananas, and sugarcane among others \u2014 generates consistent demand for pesticide, herbicide, and fertilizer containers that must meet chemical-resistance and closure-integrity requirements under ICA regulations. The ZQ135 processes chemical-grade HDPE reliably at high cavitation counts, producing containers suitable for UN-certified hazardous materials packaging. The machine’s 200 KN blow clamping force maintains container wall uniformity in chemical-grade containers where wall thinning at seam lines creates leakage risk.<\/p>\n<\/div>\n

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\ud83e\uddea Household Chemicals & Industrial Fluids<\/h3>\n

Cleaning agents, disinfectants, automotive care products, and maintenance chemicals are packaged in volumes from 100 ml to 2,000 ml \u2014 the ZQ135 covers this entire range. At 10 cavities per cycle for 500 ml and 8 cavities for 1,000 ml, this machine supports the output volumes needed for in-house container production at major household chemical manufacturers. Vertically integrating container production on the ZQ135 eliminates dependence on external IBM container suppliers and gives manufacturing operations in Bogot\u00e1, Medell\u00edn, Cali, and Barranquilla direct control over container specifications, lead times, and quality.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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\"Industrial<\/div>\n

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Regulatory Frameworks for Injection Blow Molding Machines<\/h2>\n

Manufacturers operating injection blow molding machines, and those placing IBM-produced containers on the market, must navigate a layered set of regulations that vary by product type, end-use, and destination market. The following overview covers the frameworks most relevant to ZQ135 operators in Colombia and neighboring regions.<\/p>\n

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\ud83c\udde8\ud83c\uddf4 Colombia \u2014 INVIMA, ICONTEC & ICA<\/h3>\n

Pharmaceutical and food-contact plastic containers produced by injection blow molding machines must comply with INVIMA’s applicable technical regulations and ICONTEC’s NTC standards series \u2014 including NTC 4728 for food-contact plastics. Agrochemical containers fall under ICA supervision. Colombia’s Law 2232 of 2022 on sustainable plastics and Decree 1076 of 2015 (environmental protection) impose additional obligations on plastic container producers regarding post-consumer recycling and waste management, directly relevant to operations running high-volume injection blow molding machines for single-use container applications.<\/p>\n<\/div>\n

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\ud83c\uddea\ud83c\uddfa European Union \u2014 CE Machinery & Food Contact<\/h3>\n

The EU Machinery Directive 2006\/42\/EC requires CE conformity assessment for injection blow molding machines placed on the European market or used in European facilities. EU Regulation 10\/2011 on plastic materials in contact with food governs containers produced on IBM machines targeting EU food markets. The ZQ135’s European-style frame and hydraulic double system are designed with these standards as structural references, though operators should verify applicable directives for their specific product and market scope with their legal or compliance team.<\/p>\n<\/div>\n

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\ud83c\uddfa\ud83c\uddf8 United States \u2014 FDA & OSHA<\/h3>\n

For containers produced on injection blow molding machines and exported to the US market, FDA 21 CFR Parts 174\u2013186 govern indirect food additives, and 21 CFR Parts 210\/211 cover pharmaceutical packaging. Machine-level safety for US-operating facilities references OSHA 29 CFR 1910.217 (mechanical power presses) and 1910.147 (lockout\/tagout for maintenance). The ZQ135’s hydraulic safety interlock architecture and dual-circuit hydraulic system address the fundamental OSHA machine-safeguarding requirements structurally.<\/p>\n<\/div>\n

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\ud83c\udf0e Andean Community & Regional Trade<\/h3>\n

Andean Community Decision 562 harmonizes packaging technical regulations across Colombia, Peru, Ecuador, and Bolivia. MERCOSUR Resolution 56\/92 addresses food-contact plastics for Brazilian and Argentine markets. Manufacturers using injection blow molding machines in Colombia to produce containers for regional export must satisfy both the domestic ICONTEC standards and the applicable regional harmonized framework, which in some categories impose additional testing or documentation requirements beyond the Colombian domestic baseline.<\/p>\n<\/div>\n

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\ud83c\udf10 ISO \u2014 Quality, Safety & Environmental<\/h3>\n

ISO 9001 quality management and ISO 15378 primary pharmaceutical packaging quality systems are increasingly standard requirements for pharmaceutical-grade IBM container suppliers. ISO 14001 environmental management, ISO 45001 occupational health and safety, and ISO 50001 energy management cover the operational context of running injection blow molding machines in a compliant facility. The ZQ135’s 20\u201330% energy reduction versus category benchmarks supports energy management targets relevant to ISO 50001 implementation programs.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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ZQ135 Machine Engineering \u2014 Structure Detail<\/h2>\n
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Full European-Style Closed Frame<\/h3>\n

The ZQ135’s structural frame follows European injection blow molding machine design conventions that locate the primary load path through a closed-frame perimeter rather than through tie-bar tension. This approach distributes clamping loads more evenly across the mold interface area, reducing the differential deflection that causes cavity-to-cavity weight variation on less rigid platforms. For the 1300 \u00d7 500 mm platen size of the ZQ135, frame rigidity at the outer corners of the platen is the critical variable \u2014 and the closed European frame maintains this rigidity under sustained production loading without progressive creep that would develop in lighter open-frame designs over time.<\/p>\n<\/div>\n

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High-Precision Angle Divider<\/h3>\n

The angle divider mechanism is what distinguishes a machine that claims a 4-second dry cycle from one that actually achieves it in production. On the ZQ135, the angle divider achieves true simultaneous mold opening and turret lifting \u2014 not a closely sequenced pair of separate events \u2014 through a mechanical cam profile that drives both motions from a single actuator sequence. This simultaneity removes a fixed dead-time component from every cycle, the cumulative benefit of which scales with cavitation count and daily run hours. At 30 cavities and two-shift operation, the cycle time difference between simultaneous and sequential actuation is commercially significant on an annual output basis.<\/p>\n<\/div>\n

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Hydraulic Double System Configuration<\/h3>\n

Separating the booster clamping circuit from the mold travel circuit into independent hydraulic systems is an engineering choice, not just a labeling convention. On the ZQ135, the booster cylinder engages only at the moment of full mold closure and releases before mold opening begins. The mold travel cylinder operates the entire open-close-stroke sequence at lower hydraulic pressure without the booster in the circuit. This separation means the high-pressure side of the hydraulic system cycles at much lower frequency than in a single-circuit machine, which reduces fluid shear heating, extends oil change intervals, and lowers pump wear rates alongside the stated energy reduction. These are practical maintenance-cost benefits that supplement the energy saving headline figure.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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\"Injection<\/div>\n

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Explore our complete range of injection blow molding machine replacement models \u2014 from compact 60 T platforms through heavy-duty 135 T machines like the ZQ135.<\/p>\n

View All Replacement Series \u2192<\/a><\/p>\n<\/div>\n

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Auxiliary Equipment \u2014 Complete Line Supply<\/h2>\n

We supply the complete peripheral equipment needed to run the ZQ135 injection blow molding machine as a fully integrated, single-source production system. Coordinated procurement simplifies installation, commissioning, and ongoing technical support.<\/p>\n

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Oil-Free Air Compressor<\/h3>\n

The ZQ135 requires a steady 0.7 M\u00b3\/min of compressed air at 0.7\u20131.2 MPa blow pressure for consistent container formation across all 30 cavities in every cycle. Any variation in blow air pressure translates directly into wall thickness variation and potential under-blow defects. Our recommended oil-free air compressors<\/a> deliver pressure-stable, contamination-free compressed air with integrated pressure regulation matched to the ZQ135’s demand profile. For pharmaceutical and food-contact applications where oil carry-over in blow air is an absolute disqualifier, oil-free compressor technology is not optional \u2014 it is a quality system requirement. Pre-validated integration with the ZQ135 PLC reduces commissioning time and eliminates interface uncertainty.<\/p>\n

\"Oil-Free<\/p>\n<\/div>\n

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\u0e15\u0e31\u0e27\u0e04\u0e27\u0e1a\u0e04\u0e38\u0e21\u0e2d\u0e38\u0e13\u0e2b\u0e20\u0e39\u0e21\u0e34\u0e41\u0e21\u0e48\u0e1e\u0e34\u0e21\u0e1e\u0e4c<\/h3>\n

At 30 cavities across a 1300 \u00d7 500 mm mold, temperature uniformity from one end of the mold to the other is a meaningful engineering challenge. Uneven mold temperature creates differential cooling rates that produce container-to-container weight and height variation even with identical injection parameters on every cycle. Our Mold Temperature Controllers maintain the ZQ135’s cooling circuit water temperature within \u00b11\u00b0C of setpoint at the 4 M\u00b3\/h cooling water demand this machine specifies. For transparent PET cosmetic containers and pharmaceutical-grade HDPE vials where optical and dimensional consistency are customer-facing requirements, this level of temperature control is what separates a consistently on-spec line from one that requires frequent parameter adjustments and elevated reject rates.<\/p>\n

\"Mold<\/p>\n<\/div>\n

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One-Stop Line Integration<\/h3>\n

When the machine, compressor, and temperature control system come from a single supply source, the interface responsibilities are clear and the commissioning process is streamlined. Our engineering team provides complete line layout drawings, utility specification sheets covering electrical supply, compressed air capacity, cooling water flow and pressure, and drainage requirements \u2014 everything a Colombian facility needs to prepare the installation site for the ZQ135 before the machine arrives. We coordinate shipping logistics, import documentation for DIAN customs, and on-site startup support in Spanish. For manufacturers in Bogot\u00e1, Medell\u00edn, Cali, Barranquilla, or any other major Colombian industrial center, this integrated approach reduces the time from delivery to first production output.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

<\/p>\n

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\u0e40\u0e01\u0e35\u0e48\u0e22\u0e27\u0e01\u0e31\u0e1a\u0e40\u0e23\u0e32<\/h2>\n

We design and manufacture injection blow molding machines and related IBM equipment, with engineering focus on European-style platform development across the full clamping force range from compact 60 T machines through heavy industrial platforms like the ZQ135.<\/p>\n

The ZQ135 addresses each of these points through a European closed frame, an independent hydraulic double system, and a 650 g injection capacity that provides meaningful headroom above the container size range most customers plan for at initial purchase. This headroom matters because container manufacturers’ product portfolios rarely stay static \u2014 new customer requirements, new product formats, and market expansion all push the range upward over the machine’s operational life.<\/p>\n

\u0e40\u0e27\u0e34\u0e23\u0e4c\u0e01\u0e0a\u0e47\u0e2d\u0e1b<\/h3>\n
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\"\u0e20\u0e32\u0e1e\u0e1b\u0e23\u0e30\u0e01\u0e2d\u0e1a\u0e01\u0e32\u0e23\u0e1b\u0e23\u0e30\u0e0a\u0e38\u0e21\u0e40\u0e0a\u0e34\u0e07\u0e1b\u0e0f\u0e34\u0e1a\u0e31\u0e15\u0e34\u0e01\u0e32\u0e23
\n\"\u0e20\u0e32\u0e1e\u0e17\u0e35\u0e48
\n\"\u0e20\u0e32\u0e1e\u0e17\u0e35\u0e48
\n\"\u0e20\u0e32\u0e1e\u0e17\u0e35\u0e48<\/div>\n<\/div>\n<\/div>\n

<\/p>\n

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\u0e04\u0e33\u0e16\u0e32\u0e21\u0e17\u0e35\u0e48\u0e1e\u0e1a\u0e1a\u0e48\u0e2d\u0e22<\/h2>\n
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\nQ1. What makes the EP-ZQ135 injection blow molding machine a viable alternative to the Jomar IBM175 for Colombian manufacturers?\u25bc<\/span><\/summary>\n

The ZQ135 offers a comparable clamping tonnage class (135 T) to the Jomar IBM175, with a higher injection weight of 650 g versus the IBM175’s 450\/550 g range, a hydraulic double system that the IBM175’s standard configuration does not include, and a significantly more compact height of 2.4 M versus 3.58 M. The ZQ135 should be evaluated against the IBM175 objectively across the parameters that matter to your specific production requirements: cavitation needs, container size range, shift patterns, facility constraints, and total cost of ownership \u2014 not just purchase cost.<\/p>\n<\/details>\n<\/div>\n

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\nQ2. Where can pharmaceutical packaging producers in Bogot\u00e1 or Medell\u00edn source a high-cavitation injection blow molding machine with after-sales support in Colombia?\u25bc<\/span><\/summary>\n

We supply the ZQ135 directly to manufacturers across Colombia’s major industrial cities, including Bogot\u00e1, Medell\u00edn, Cali, Barranquilla, and Bucaramanga. Each shipment includes Spanish-language technical documentation, DIAN import classification support, and a structured commissioning plan. After-sales support for Colombian buyers includes remote diagnostics via PLC connection, air-freight spare parts dispatch for critical components, and on-site engineering visits for major maintenance or process optimization work. Contact us through our website to discuss your specific location, facility specifications, and production requirements.<\/p>\n<\/details>\n<\/div>\n

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\nQ3. How does a European injection blow molding machine differ from conventional IBM equipment in terms of clamping force architecture?\u25bc<\/span><\/summary>\n

European-style injection blow molding machines use a closed-frame primary structure where clamping loads are distributed around the perimeter of the machine frame rather than through tie-bar tension as in conventional IBM designs. This means the platen is supported more evenly across its full area, reducing the corner-to-center deflection differential that causes cavity-to-cavity weight variation on large multi-cavity molds. Additionally, European IBM machines typically incorporate a separate booster cylinder for final clamping lock-up that does not travel with the mold \u2014 this is the basis for the hydraulic double system and the associated energy savings the ZQ135 achieves.<\/p>\n<\/details>\n<\/div>\n

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\nQ4. What injection blow molding machine parts should Colombian buyers plan to stock locally to minimize downtime on the ZQ135?\u25bc<\/span><\/summary>\n

Based on operating experience across IBM machines in this tonnage class, the components worth stocking locally include: screw tip non-return valve assembly and check ring (most frequent replacement, typically 1,500\u20133,500 hours depending on resin abrasiveness), barrel heater bands for each zone, hydraulic cylinder seals for the mold travel and blow station cylinders (lower frequency than on single-circuit machines), rotary table bearing set, and the angle divider cam follower assembly. We provide a recommended local stock list with part numbers at machine commissioning, and all components are specified to be available through local industrial distributors in Colombia where possible.<\/p>\n<\/details>\n<\/div>\n

\n
\nQ5. How many cavities can the ZQ135 injection blow molding machine run for standard pharmaceutical vial production at 10 ml?\u25bc<\/span><\/summary>\n

The ZQ135 supports up to 30 cavities at 10 ml, making it one of the highest-cavitation injection blow molding machines available for pharmaceutical vial production in this clamping class. At a 4-second dry cycle with production time, a 30-cavity 10 ml line on the ZQ135 achieves very high hourly output rates suitable for supplying pharmaceutical manufacturers running three-shift operations. The 1350 KN injection clamping force maintains cavity-to-cavity weight uniformity across the full 1300 \u00d7 500 mm platen at this cavitation level, which is the critical quality parameter for pharmaceutical batch documentation.<\/p>\n<\/details>\n<\/div>\n

\n
\nQ6. What is the best injection blow molding machine process for producing HDPE agrochemical containers that meet ICA and UN packaging requirements in Colombia?\u25bc<\/span><\/summary>\n

The injection blow molding process is well-suited for agrochemical containers because it produces seamless containers without parting-line flash, with consistent wall thickness distribution that is critical for UN-certified closure integrity testing. The ZQ135 processes chemical-grade HDPE reliably across its 650 g injection weight range, allowing production of containers from small 60 ml pesticide ampoules through larger 1,000 ml or 2,000 ml volumes. Colombian ICA regulations for agrochemical packaging require containers that maintain integrity under transport stress and chemical contact \u2014 the IBM process’s wall uniformity characteristics support compliance with these requirements more reliably than extrusion blow molding for the same container geometry.<\/p>\n<\/details>\n<\/div>\n

\n
\nQ7. How does the ZQ135 injection blow molding machine’s energy consumption compare to conventional single-circuit hydraulic IBM platforms?\u25bc<\/span><\/summary>\n

The ZQ135’s hydraulic double system reduces energy consumption by 20\u201330% compared to single-circuit hydraulic IBM machines in the same clamping class. This reduction comes from two sources: the booster cylinder is inactive during the mold travel portion of each cycle (which represents the majority of cycle time), and the dual-motor configuration (37+37 KW) allows one motor to rest while the other handles lower-demand portions of the cycle sequence. In practical terms, running the ZQ135 across a 16-hour two-shift operation in a Colombian facility with standard electricity tariffs produces a measurable monthly saving in utility cost compared to a single-circuit machine at the same output rate.<\/p>\n<\/details>\n<\/div>\n

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\nQ8. Which injection blow molding machine suppliers provide tooling design for the ZQ135 1300\u00d7500 mm platen to existing bottle specifications?\u25bc<\/span><\/summary>\n

We provide tooling design and manufacture for the ZQ135 platform through our in-house mold division. Tooling is engineered to the ZQ135’s platen mounting interface, core rod diameter and length tolerance specifications, and blow station geometry. If you have existing bottle designs in DXF, STEP, IGES, or PDF drawing format, our engineers can develop ZQ135-compatible molds from those inputs without requiring bottle re-qualification from your end customers \u2014 the mold change produces the same bottle by different means. We recommend requesting tooling and machine quotes together so the engineering team can cross-reference the mold design with the production throughput targets from the start.<\/p>\n<\/details>\n<\/div>\n

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\nQ9. When does it make operational sense for a Colombian plastic injection blow molding machine operator to move from 110 T to 135 T clamping class?\u25bc<\/span><\/summary>\n

The move from a 110 T machine like the ZQ110 to the 135 T ZQ135 is typically justified when: your current machine is approaching maximum cavitation for your primary product size and you need additional cavities to meet volume demand without adding a second machine; when you need to add larger containers (above 500 ml or 1,000 ml) that require the higher platen area and injection weight of the ZQ135; or when you are planning a new line investment and want the additional headroom that a 135 T platform provides for product portfolio expansion over a 10-year machine life. The ZQ135’s 30 cavities at 10 ml vs. the ZQ110’s 24 cavities is a 25% throughput step for pharmaceutical vial production specifically.<\/p>\n<\/details>\n<\/div>\n<\/div>\n<\/div>\n

\u0e1a\u0e23\u0e23\u0e13\u0e32\u0e18\u0e34\u0e01\u0e32\u0e23: PXY<\/p>","protected":false},"excerpt":{"rendered":"

The EP-ZQ135 is a high-tonnage, European-style injection blow molding machine engineered as a direct replacement for the Jomar IBM175. It features a robust 1350 KN injection clamping force, a 70 mm screw with a 650 g injection weight, and a total installed power of 95 KW. This machine processes containers from 1 ml to 2,000 ml, supporting high-cavitation molds up to 30 cavities. Key advantages over the IBM175 include a 20\u201330% reduction in energy consumption via a hydraulic double system, a more compact height of 2.4 M for easier facility integration, and a faster 4-second dry cycle. With a net weight of 18 tons and a footprint of 5.5\u00d72\u00d72.4 M, the ZQ135 delivers superior efficiency and output for large-scale production.<\/p>","protected":false},"featured_media":640,"comment_status":"open","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_brand":[],"product_cat":[32],"product_tag":[],"class_list":["post-748","product","type-product","status-publish","has-post-thumbnail","product_cat-replacement-of-jomar","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/onestepblowmachine.com\/th\/wp-json\/wp\/v2\/product\/748","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/onestepblowmachine.com\/th\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/onestepblowmachine.com\/th\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/onestepblowmachine.com\/th\/wp-json\/wp\/v2\/comments?post=748"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/onestepblowmachine.com\/th\/wp-json\/wp\/v2\/media\/640"}],"wp:attachment":[{"href":"https:\/\/onestepblowmachine.com\/th\/wp-json\/wp\/v2\/media?parent=748"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/onestepblowmachine.com\/th\/wp-json\/wp\/v2\/product_brand?post=748"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/onestepblowmachine.com\/th\/wp-json\/wp\/v2\/product_cat?post=748"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/onestepblowmachine.com\/th\/wp-json\/wp\/v2\/product_tag?post=748"}],"curies":[{"name":"\u0e14\u0e31\u0e1a\u0e40\u0e1a\u0e34\u0e25\u0e22\u0e39\u0e1e\u0e35","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}