{"id":305,"date":"2026-03-17T08:04:50","date_gmt":"2026-03-17T08:04:50","guid":{"rendered":"https:\/\/onestepblowmachine.com\/?post_type=product&p=305"},"modified":"2026-03-17T08:04:51","modified_gmt":"2026-03-17T08:04:51","slug":"ep-one-step-injection-stretch-blowing-mould","status":"publish","type":"product","link":"https:\/\/onestepblowmachine.com\/ta\/product\/ep-one-step-injection-stretch-blowing-mould\/","title":{"rendered":"EP \u0b92\u0bb0\u0bc1-\u0baa\u0b9f\u0bbf \u0b8a\u0b9a\u0bbf \u0ba8\u0bc0\u0b9f\u0bcd\u0b9a\u0bbf \u0b8a\u0ba4\u0bc1\u0ba4\u0bb2\u0bcd \u0b85\u0b9a\u0bcd\u0b9a\u0bc1"},"content":{"rendered":"
\u0ba4\u0bbf One-step Injection Stretch Blowing Mould<\/strong> is not a single tool in isolation \u2014 it is a complete, matched mould system comprising the injection preform mould, the blow mould cavity set, the stretch rod assembly, and where the machine platform requires it, the temperature conditioning core set. All components are engineered and calibrated together so that the preform geometry created at the injection station feeds directly and predictably into the blow station. This integration defines one-step ISBM tooling and is why container dimensions, neck finish accuracy, and wall thickness uniformity consistently surpass what two-stage reheat systems typically achieve in real production environments. Our factory brings together over two decades of accumulated tooling design and manufacturing experience, having supplied mould sets to customers running cosmetic, pharmaceutical, food, and beverage packaging lines across multiple continents \u2014 including an expanding base of industrial buyers in Colombia and Latin America.<\/p>\n Compatibility is a primary design criterion across the entire injection stretch blow moulding mould range. Standard configurations are purpose-built for our BPET-70V4, BPET-94V3, and BPET-125V4 machine series. We also manufacture replacement mould sets dimensionally compatible with Japanese ASB-12M and AOKI-250 type machines<\/strong> \u2014 a practical solution for customers operating legacy equipment who want to upgrade tooling without replacing the machine itself. Custom cavity designs, unique neck finish geometries, and non-standard container shapes are handled through our mould engineering department, which is equipped with CNC machining centers and EDM equipment to work from customer-supplied 3D files or physical bottle samples.<\/p>\n Quality at the steel selection and heat-treatment stage is what separates long-running production tooling from tooling that requires premature repair. Injection cavity inserts are machined from pre-hardened P20 or H13 tool steel with cavity surfaces polished to mirror finish, ensuring the optical clarity that premium cosmetic and pharmaceutical containers demand. Blow mould halves are manufactured from aviation-grade aluminum alloy with hard anodizing, selected for its thermal conductivity, light weight for rapid mould changes, and adequate hardness for high-cycle operation. Mould bases are stress-relieved before final machining to eliminate residual stress that would cause dimensional drift over extended production. The result is a tooling program that genuinely serves the injection stretch blow molding products that buyers in competitive markets need to produce consistently and profitably.<\/p>\n<\/div>\n <\/p>\n <\/p>\n Understanding how the mould system functions within the overall \u0b8a\u0b9a\u0bbf \u0ba8\u0bc0\u0b9f\u0bcd\u0b9a\u0bbf \u0b8a\u0ba4\u0bbf \u0bae\u0bcb\u0bb2\u0bcd\u0b9f\u0bbf\u0b99\u0bcd \u0b9a\u0bc6\u0baf\u0bb2\u0bcd\u0bae\u0bc1\u0bb1\u0bc8<\/strong> clarifies why tooling precision is so critical to production outcomes. On a 3-station machine the cycle runs as follows: at Station 1 the injection mould closes around the hot-runner gate, molten resin is injected to form the preform, and the neck finish is dimensionally set here with tolerances typically tighter than \u00b10.05 mm \u2014 every thread pitch, sealing surface, and tamper-evident geometry established in this single station. The preform is carried on the neck cores to Station 2 where it is tail-trimmed or thermally conditioned, and from there to Station 3 where the blow mould closes around it. A stretch rod descends axially, elongating the preform while radial blow pressure simultaneously expands the wall against the cavity surface to achieve the container shape. On 4-station machines the additional conditioning station between injection and blow allows more precise temperature equilibration, which is why 4-station configurations can reliably handle thick-walled or wide-mouth containers that would challenge a 3-station layout.<\/p>\n The finished bottle performance \u2014 clarity, wall thickness uniformity, top-load strength, and barrier performance \u2014 traces back directly to the mould design. Cavity surface roughness determines optical clarity; cooling channel layout determines cycle time and crystallinity; preform wall thickness profile determines how material distributes during biaxial stretching. A well-engineered injection stretch blow mold is therefore not just a shaping tool but a precision process component. Our mould engineering team models material flow, stretch distribution, and cooling behavior before committing to steel cutting \u2014 so the physical mould performs as predicted from the first trial shot rather than after multiple rounds of expensive rework.<\/p>\n <\/p>\n <\/p>\n Each One-step Injection Stretch Blowing Mould<\/strong> is delivered as a dimensionally validated matched set \u2014 injection mould, blow mould, stretch rod assembly, and conditioning core \u2014 machined to work together without field shimming or post-delivery adjustment. This eliminates the preform-to-blow alignment drift that is the most common cause of wall thickness variation and off-center bases in ISBM production. For customers in Colombia and Latin America operating high-mix bottle lines, receiving a pre-validated matched set dramatically reduces changeover time when switching between product SKUs.<\/p>\n<\/div>\n Our mould sets serve as a practical, cost-effective replacement of ASB and AOKI tooling without requiring machine modification. Dimensional interfaces \u2014 platen mounting pattern, neck core pitch, blow cavity parting-line geometry \u2014 are matched to original machine specifications. Factories already running Japanese equipment gain access to competitively priced replacement mould options with the same dimensional interchangeability, enabling production continuity while significantly reducing tooling procurement costs compared to sourcing OEM parts from original machine builders.<\/p>\n<\/div>\n Injection cavity inserts are machined from H13 or P20 pre-hardened tool steel at 48\u201352 HRC, then polished to Ra \u2264 0.05 \u03bcm for premium optical clarity. Blow mould halves are produced from 7075 aviation aluminum with hard-anodized surfaces combining thermal efficiency with scratch resistance. S136 stainless neck rings are precision ground to \u00b10.01 mm on the sealing diameter. This material and finish program ensures that container surface quality and neck finish dimensional capability are maintained through millions of production cycles without progressive cavity degradation.<\/p>\n<\/div>\n From a single-cavity prototype mould to a 12-cavity high-output production tool, our injection blow moulding mould range scales to match machine capacity and production demand. The modular cavity insert design means that for certain neck finish and container families, the same mould base can be reconfigured with different cavity inserts when product specifications change \u2014 reducing the tooling investment required when a packaging brand updates its container design. Single-row and dual-row configurations are available for machines that support parallel preform alignment layouts.<\/p>\n<\/div>\n Each mould set is designed for the specific material the customer intends to run \u2014 PET, PETG, PETE, high-transparency PP, PCTG, SAN, PC, PMMA, PS, or TRITAN (BPA-free). Gate geometry, runner balance, cavity venting, and cooling layout are all optimized at the design stage for the nominated resin type. This flexibility means a single mould program can serve needs from standard PET water bottles through medical-grade PC pharmaceutical containers and BPA-free baby product bottles, all within one manufacturing technology platform without process compromise.<\/p>\n<\/div>\n<\/div>\n<\/div>\n <\/p>\n The longevity and output quality of any injection stretch blow moulding mould are determined first at the material selection stage. Inferior steel, inadequate heat treatment, or imprecise machining tolerances cause premature cavity wear, flash at the parting line, and inconsistent preform dimensions long before the mould reaches its intended service life. Our mould construction standards address every critical material and process parameter in the tooling supply chain, from raw steel procurement through final dimensional inspection before dispatch.<\/p>\n Injection cavity inserts are machined from H13 hot-work tool steel (equivalent to DIN 1.2344) or P20 pre-hardened steel (DIN 1.2311) depending on production volume and resin type. H13 is selected for high-volume runs and engineering resins such as PC and PPSU that impose high injection pressure and elevated mould temperatures; P20 is appropriate for cosmetic PET and PETG applications at moderate pressures. Both steels undergo vacuum heat treatment and double tempering for uniform hardness. Blow mould halves in 7075-T6 aviation aluminum offer thermal conductivity approximately five times greater than steel, translating directly to shorter cooling time per cycle and improved crystallinity control in the container wall. Neck rings and core pins defining thread and sealing geometry are produced from hardened S136 stainless steel (similar to AISI 420 modified) for corrosion resistance against moisture and polymer decomposition gases. Stretch rods are ground from through-hardened stainless steel bar to \u00b10.01 mm dimensional tolerance with surface roughness Ra \u2264 0.2 \u03bcm to minimize friction during axial preform penetration.<\/p>\n
<\/div>\n2. How the One-step Injection Stretch Blowing Mould Works<\/h2>\n
<\/div>\n<\/div>\n3. Five Key Product Advantages<\/h2>\n
4. Mould Materials & Construction Standards<\/h2>\n